We present an optimized approach for the deposition of Al2O3 (as a model secondary material) coating into high aspect ratio (≈180) anodic TiO2 nanotube layers using the atomic layer deposition (ALD) process. In order to study the influence of the diffusion of the Al2O3 precursors on the resulting coating thickness, ALD processes with different exposure times (i.e., 0.5, 2, 5, and 10 s) of the trimethylaluminum (TMA) precursor were performed. Uniform coating of the nanotube interiors was achieved with longer exposure times (5 and 10 s), as verified by detailed scanning electron microscopy analysis. Quartz crystal microbalance measurements were used to monitor the deposition process and its particular features due to the tube diameter gradient. Finally, theoretical calculations were performed to calculate the minimum precursor exposure time to attain uniform coating. Theoretical values on the diffusion regime matched with the experimental results and helped to obtain valuable information for further optimization of ALD coating processes. The presented approach provides a straightforward solution toward the development of many novel devices, based on a high surface area interface between TiO2 nanotubes and a secondary material (such as Al2O3).

The authors present a new method to determine film thicknesses and sticking coefficients (SC) of precursor molecules for atomic layer deposition (ALD) in high aspect ratio three dimensional (3D) geometries as they appear in microelectromechanical system manufacturing. The method combines a specifically designed experimental test structure with the theoretical predictions from a novel 3D Monte Carlo process simulation for large structures. The authors exemplify our method using Al2O3 and SiO2 ALD processes. SCs for trimethylaluminium and bis-diethyl aminosilane (BDEAS) are extracted. The SC for BDEAS is determined for the first time.

In this work, a process for the thermal activated atomic layer deposition (ALD) of ruthenium from the organometallic heteroleptic precursor [(ethylcyclopentadienyl)(pyrrolyl)ruthenium] with molecular oxygen was developed and characterized. Silicon substrates were precleaned in hydrofluoric acid and preheated to a specific temperature before coating with ruthenium. The corresponding cycle-by-cycle growth was monitored throughout the entire ALD process time, utilizing an in-situ real-time spectroscopic ellipsometer. Transmission electron microscopy and atomic force microscopy were applied at a reference sample to generate an appropriate optical model for the translation of the ellipsometric spectra into Ru film thicknesses. Given a representative set of process parameters the cycle-by-cycle growth was studied in detail, obtaining information about incubation, nucleation, linear growth and delamination. In order to determine the ALD characteristic dependencies, the following process parameters were varied while applying ellipsometry during the linear film growth regime on as-deposited ruthenium film surfaces; thus excluding effects from the initial foreign substrate material: both reactant doses and purging times, the substrate temperature and the total pressure. During the respective film growth experiments, one process parameter-setting was changed each 15 ALD cycles, which enabled a fast and extensive process development.

We demonstrate a top-down fabricated reconfigurable field effect transistor (RFET) based on a silicon nanowire that can be electrostatically programmed to pand n-configuration. The device unites a high symmetry of transfer characteristics, high on/off current ratios in both configurations and superior current densities in comparison to other top-down fabricated RFETs. Two NiSi2/Si Schottky junctions are formed inside the wire and gated individually. The narrow omega-gated channel is fabricated by a repeated SiO2 etch and growth sequence and a conformal TiN deposition. The gate and Schottky contact metal work functions and the oxide-induced compressive stress to the Schottky junction are adjusted to result in only factor 1.6 higher p-than n-current for in absolute terms identical gate voltages and identical drain voltages.

Nanolaminates comprising of TiO2 or HfO2 sublayers within an Al2O3 matrix are grown with atomic layer deposition. These nanolaminates provide an improved silicon surface passivation compared to conventional Al2O3 films. The physical properties of the nanolaminates can be described with a dynamic growth model that considers initial and steady-state growth rates for the involved metal oxides. This model links the cycle ratios of the different atomic layer deposition precursors to the thickness and the material concentrations of the nanolaminate, which are determined by means of spectroscopic ellipsometry. Effective carrier lifetime measurements show that Al2O3-TiO2 nanolaminates achieve values of up to 6.0 ms at a TiO2 concentration of 0.2%. In Al2O3-HfO2 nanolaminates, a maximum effective carrier lifetime of 5.5 ms is reached at 7% HfO2. Electrical measurements show that the TiO2 incorporation causes strong hysteresis effects, which are linked to the trapping of negative charges and result in an enhanced field effect passivation. For the Al2O3-HfO2 nanolaminates, the capacitance data clearly show a very low density of interface traps (below 5·1010 eV−1·cm−2) and a reduction of the fixed charge density with increasing HfO2 concentration. Due to the low number of recombination centers near the surface, the reduced field effect passivation only had a minor impact on the effective carrier lifetime.

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Plasma-enhanced atomic layer deposition (PE-ALD) of cobalt (Co) using cyclopentadienylcobalt dicarbonyl [CpCo(CO)2] combined with hydrogen, nitrogen, ammonia, and argon based plasma gases was investigated. The utilized ALD tool was clustered to an ultrahigh vacuum analytic system for direct surface analyses including X-ray photoelectron spectroscopy (XPS). The combination with a nondestructive surface analysis system enabled a sample transfer without vacuum break and thereby a direct qualification and quantification of the chemical surface composition under quasi in situ conditions. The authors studied the influence of process parameters (e.g., pulse times, plasma power, and substrate temperature) on film compositions and film properties. The occurrence and prevention of sputtering effects due to ion bombardment at high plasma powers were discussed. Beyond those results, precise information about the impact of different plasma gas compositions on the resulting film properties was obtained. Cobalt films grown using a hydrogen/nitrogen (H2/N2) plasma as a coreactant showed a stable film composition (CoNx) with a high Co content of 75 at. %. Using scanning electron microscopy and four point probe measurements, a moderate electrical resistivity of about 56 μΩ cm was calculated for a 20 nm film. The high sensitivity of in vacuo XPS measurements allowed investigations of interface reactions for a single PE-ALD pulse as well as investigations of the initial film growth mechanisms. The nucleation of CoNx films during PE-ALD using H2/N2 plasma as a coreactant was investigated on several substrate materials by XPS. After the very first cycle of the PE-ALD process, no Co could be detected on all the investigated substrates. XPS revealed that the plasma pulse was needed to provide active binding sites for the adsorption reaction of precursor molecules due to the formation of Si-Nx or Si-NxOy surfaces. Therefore, the plasma pulse plays an important role in the PE-ALD process of Co on silicon surfaces. The early cycles were characterized by the onset of Co—O bonds. The homogeneous film body on all substrates consisted of Co-nitride compounds.

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