Plasma-enhanced atomic layer deposition (PE-ALD) of cobalt (Co) using cyclopentadienylcobalt dicarbonyl [CpCo(CO)2] combined with hydrogen, nitrogen, ammonia, and argon based plasma gases was investigated. The utilized ALD tool was clustered to an ultrahigh vacuum analytic system for direct surface analyses including X-ray photoelectron spectroscopy (XPS). The combination with a nondestructive surface analysis system enabled a sample transfer without vacuum break and thereby a direct qualification and quantification of the chemical surface composition under quasi in situ conditions. The authors studied the influence of process parameters (e.g., pulse times, plasma power, and substrate temperature) on film compositions and film properties. The occurrence and prevention of sputtering effects due to ion bombardment at high plasma powers were discussed. Beyond those results, precise information about the impact of different plasma gas compositions on the resulting film properties was obtained. Cobalt films grown using a hydrogen/nitrogen (H2/N2) plasma as a coreactant showed a stable film composition (CoNx) with a high Co content of 75 at. %. Using scanning electron microscopy and four point probe measurements, a moderate electrical resistivity of about 56 μΩ cm was calculated for a 20 nm film. The high sensitivity of in vacuo XPS measurements allowed investigations of interface reactions for a single PE-ALD pulse as well as investigations of the initial film growth mechanisms. The nucleation of CoNx films during PE-ALD using H2/N2 plasma as a coreactant was investigated on several substrate materials by XPS. After the very first cycle of the PE-ALD process, no Co could be detected on all the investigated substrates. XPS revealed that the plasma pulse was needed to provide active binding sites for the adsorption reaction of precursor molecules due to the formation of Si-Nx or Si-NxOy surfaces. Therefore, the plasma pulse plays an important role in the PE-ALD process of Co on silicon surfaces. The early cycles were characterized by the onset of Co—O bonds. The homogeneous film body on all substrates consisted of Co-nitride compounds.
A novel transistor with a graphene base embedded between two n-type silicon emitter and collector layers (graphene-base heterojunction transistor) is fabricated and characterized electrically. The base voltage controlled current of the device flows vertically from the emitter via graphene to the collector. Due to the extremely short transit time for electrons passing the ultimately thin graphene base, the device has a large potential for high-frequency RF applications. The transistor exhibits saturated output currents and a clear modulation of the collector current by means of the graphene base voltage. The vertical transfer current from the emitter via the graphene base to the collector is much lower than expected from device simulations. A comparison of the graphene-base transistor and a reference silicon n-p-n bipolar transistor is performed with respect to the main DC transistor characteristics. A common-emitter gain of larger than one has been achieved for the reference device while the graphene-base transistor so far exhibits a much lower gain.
A graphene-based three-terminal barristor device was proposed to overcome the low on/off ratios and insufficient current saturation of conventional graphene field-effect transistors. In this study, we fabricated and analyzed a novel graphene-based transistor, which resembles the structure of the barristor but uses a different operating condition. This new device, termed graphene adjustable-barriers transistor (GABT), utilizes a semiconductor-based gate rather than a metal–insulator gate structure to modulate the device currents. The key feature of the device is the two graphene-semiconductor Schottky barriers with different heights that are controlled simultaneously by the gate voltage. Due to the asymmetry of the barriers, the drain current exceeds the gate current by several orders of magnitude. Thus, the GABT can be considered an amplifier with an alterable current gain. In this work, a silicon–graphene–germanium GABT with an ultra-high current gain (I D/I G up to 8 × 106) was fabricated, and the device functionality was demonstrated. Additionally, a capacitance model is applied to predict the theoretical device performance resulting in an on–off ratio above 106, a swing of 87 mV/dec, and a drive current of about 1 × 106 A/cm2.
Purpose Cu/Cu diffusion bonding is characterised by high electrical and thermal conductivity, as well as the mechanical strength of the interconnects. But despite a number of advantages, Cu oxidises readily upon exposure to air. To break through the adsorbed oxide-layer high temperature and pressure, long bonding time and inert gas atmosphere are required during the bonding process. This paper aims to present the implementation of an organic self-assembled monolayer (SAM) as a temporary protective coating that inhibits Cu oxidation. Design/methodology/approach Information concerning elemental composition of the Cu surface has been yielded by X-ray photoelectron spectroscopy (XPS) and Fourier-transform infrared (FTIR) spectroscopy. Two types of substrates (electroplated and sputtered Cu) are prepared for thermocompression bonding in two different ways. In the first case, Cu is cleaned with dilute sulphuric acid to remove native copper oxide. In the second case, passivation with SAM followed the cleaning step with dilute sulphuric acid. Shear strength, fracture surface, microstructure of the received Cu/Cu interconnects are investigated after the bonding procedure. Findings The XPS method revealed that SAM can retard Cu from oxidation on air for at least 12 h. SAM passivation on the substrates with sputtered Cu appears to have better quality than on the electroplated ones. This derives from the results of the shear strength tests and scanning electron microscopy (SEM) imaging of Cu/Cu interconnects cross sections. SAM passivation improved the bonding quality of the interconnects with sputtered Cu in comparison to the cleaned samples without passivation. Originality/value The Cu/Cu bonding procedure was optimised by a novel preparation method using SAMs which enables storage and bonding of Si-dies with Cu microbumps at air conditions while remaining a good-quality interconnect. The passivation revealed to be advantageous for the smooth surfaces. SEM and shear strength tests showed improved bonding quality for the passivated bottom dies with sputtered Cu in comparison to the samples without SAM.
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