Thermophysical properties for the solid and liquid phases of several Ni based superalloys (CMSX-4, CMSX-10, CM186LC, IN 738 and Rene 80) have been measured. The following properties were measured: heat capacity and enthalpy, thermal expansion coefficient and density, thermal diffusivity, viscosity and surface tension. Analysis of these measurements showed that that γ′ phase (Ni3Al) affected the values for the following properties; Cp, enthalpy, electrical resistivity, thermal diffusivity and conductivity. Relationships have been identified between properties and the γ′ phase content (which can be represented by mass% Al in the alloy). These relations were then used to calculate property values of the alloys from chemical composition. Other relations were developed to estimate the viscosities and surface tensions of Ni based superalloys. The predicted property values were found to be in good agreement with the measured values.

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Reliable thermophysical data of Ni-based superalloys are needed for the mathematical modelling of solidification in casting applications. This paper derives equations and procedures to calculate the following properties of these alloys from chemical composition of the alloy: the gЈ phase content, liquidus and solidus temperatures, density and thermal expansion coefficient, heat capacity and enthalpy, electrical resistivity, thermal diffusivity and conductivity, viscosity, surface tension and contact angle. Estimates are also for the diffusion coefficient and emissivity. This work has revealed an urgent need for reliable property measurements on liquid Ni-based alloys for the following: heat capacity, electrical resistivity, thermal diffusivity and conductivity, emissivity and diffusion coefficients.

The objective of this work was to characterize the microstructure, mechanical properties and residual stresses in glass fiber reinforced polypropylene (PP) composites with respect to the thermoforming parameters and as a function of the fiber‐matrix interface quality. First, differential scanning calorimetry (DSC) was used to investigate the crystallization behavior of the PP matrix. Second, short beam shear tests and tensile tests in the ±45° directions have been conducted to characterize respectively the interfacial strength and the matrix properties in the composites. Finally, residual stresses were measured via the curvatures of unsymmetric cross‐plied laminates. The cooling rate was found to be a critical parameter of the molding process since the matrix crystallization temperature, the interfacial strength as well as the residual stresses showed large variations with various cooling rates. At slow cooling, the crystallization process initiates at higher temperatures and covers longer time periods resulting in more spherulitical matrix structures. In this case, the composites becomes stiffer but also fragile indicating a decrease in the stress transfer efficiency at the interface level. This effect was also observed in the improved interface system, suggesting that the fiber‐matrix interaction operates through the amorphous phase surrounding the fibers. The fiber‐matrix interface improvement was accompanied by an increase in residual stresses, possibly due to the inhibition of some stress relief mechanism.