Magnetorheological (MR) materials are classified as smart materials that can alter their rheological features once exposed to peripheral magnetic fields. MR materials have been a standard and one of the primary smart materials for the last few decades due to their outstanding vibration control performance in adaptive sandwich structures and systems. This paper reviews the vibration suppression investigations of flexible constructions using MR elastomers (MREs). In relations of field-dependent controllability, physical features such as stiffness and the damping of different geometrical structures integrated with the core layer of MREs are explored. The veracity of the knowledge is discussed in this article, whereby sandwich structures with different MR treatment configurations are analyzed for free and forced vibration, MRE sandwich structures are analyzed for stability under different working conditions, and the optimal positions of fully and partially treated MRE sandwich structures for improved vibration control are identified. MR materials′ field-dependent stiffness and damping characteristics are also discussed in this article. A few of the most noteworthy research articles over the last several years have been summarized.
Vibration is experienced when a body is subjected to either internal or external forces which cause oscillation, with most operators of industrial equipment often exposed to high dosage, higher than the stipulated values. In this research, Digital Real-Time Frequency Analyzer (RSA 5106A) was used, while the results obtained were evaluated and compared with the health guidelines of the ISO 2631-1 : 1997 and ISO 2631-5 : 2004 standards, as described in the Health Guidance Caution Zone for a daily exposure action value (EAV) of 0.47 m/s2 and a daily exposure limit value (ELV) of 0.93 m/s. High acceleration was mostly seen on the z-axis in all the results obtained, whereas many were not within the HGCZ (Arms <0.47, and >0.93 m/s2). Comparing (VDV <8.5 m/s1.75 and >17 m/s1.75) with the ISO standard, the accelerations on all x- and y-axes were slightly within the HGCZ, with just a little below 0.47 m/s2 limit. The results obtained clearly showed that urgent action is needed virtually on all the equipment in both the Secondary Manufacturing Department (SMD) and Primary Manufacturing Department (PMD) to minimize vibration exposure on the technical operators.
In this article a sandwich beam structure with honeycomb core filled of MRE (magnetorheological elastomer) with different ratios of Elastomer and iron particles is proposed. Modal response for structures with Nylon and Resin8000 honeycomb core filled with MRE and sandwiched between aluminum face sheets were analyzed and compared for two different ratios of MRE by placing magnets at free end and center of the structure. The force generated by magnets on the sandwich beam structure was calculated using ANSYS EDT and the modal response of the structure was then observed under generated magnetic force using ANSYS Workbench. The results showed that the resonance frequency of the structure decreased as the magnetic intensity was increased for all the cases specially for the first mode. Secondly structure with Nylon honeycomb core showed lower frequency drop and higher deformation than the structure with Resin8000 honeycomb core.
Bone drilling is known as one of the most sensitive milling processes in biomedical engineering field. Fracture behavior of this cortical bone during drilling has attracted the attention of many researchers; however, there are still impending concerns such as necrosis, tool breakage, and microcracks due to high cutting forces, torques, and high vibration while drilling. This paper presents a comparative analysis of the cutting forces, torques, and vibration resulted on different bone samples (bovine, porcine, and artificial femur) using a 6dof Robot arm effector with considerations of its stiffness effects. Experiments were conducted on two spindle speeds of 1000 and 1500 rpm with a drill bit diameter of 2.5 mm and 6 mm depth of cut. The results obtained from the specimens were processed and analyzed using MATLAB R2015b and Visio 2000 software; these results were then compared with a prior test using manual and conventional drilling methods. The results obtained show that there is a significant drop in the average values of maximum drilling force for all the bone specimens when the spindle speed changes from 1000 rev/min to 1500 rev/min, with a drop from (20.07 to 12.34 N), approximately 23.85% for bovine, (11.25 to 8.14 N) with 16.03% for porcine, and (5.62 to 3.86 N) with 33.99% for artificial femur. The maximum average values of torque also decrease from 41.2 to 24.2 N·mm (bovine), 37.0 to 21.6 N·mm (porcine), and 13.6 to 6.7 N·mm (artificial femur), respectively. At an increase in the spindle speed, the vibration amplitude on all the bone samples also increases considerably. The variation in drilling force, torque, and vibration in our result also confirm that the stiffness of the robot effector joint has negative effect on the bone precision during drilling process.
Liquid food packages consist of various polymers films, which are bonded together with Aluminum foil (Al-foil) using adhesion or by direct heat. The main aim of this research was to define important material properties such as fracture toughness and some FE-simulation material model parameters such as damage initiation, damage evolution, and the adhesion between Al-foil and low-density polyethylene (LDPE) film. This investigation is based on both physical experiments and FE simulations in ABAQUS with and without initial cracks of different lengths for comparison purposes. The final FE model in ABAQUS was used to compare the numerical input parameters in an extensive study with the ambition to investigate the materials’ parameters in cases with or without adhesion between laminates. Finally, the relation between the theoretical and experimental results for Al-foil using linear elastic fracture mechanics and modified strip yield model were shown, and the fracture toughness was calculated for two different thicknesses of Al-foil.
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