This study presents a laminatedmagnetorheological elastomer (MRE) isolator which applies to vibration control in practice. The proposed isolator is fabricated with multilayer MRE sheets associated with the natural rubber (NR) as a matrix, and steel plates. The fabricated MRE isolator is then magnetically analysed to achieve high magnetic field intensity which can produce high damping force required for effective vibration control. Subsequently, the NR-based MRE specimen is tested to identify the field-dependent rheological properties such as storage modulus with 60 weight percentage of carbonyl iron particles. It is shown from this test that the MR effect of MRE specimen is quantified to reach up to 120% at 0.8 T. Following the design stage, the electromagnetic simulation using the finite element method magnetic (FEMM) software is carried out for analysing the magnetic flux distribution in the laminated MRE isolator. The laminated MRE isolator is then examined to a series of compression for static and dynamic test under various applied currents using the dynamic fatigue machine and biaxial dynamic testing machine. It is shown that the static compression force is increased by 14.5% under strong magnetic field compared to its off-state. Meanwhile, the dynamic compression test results show that the force increase of the laminated MRE isolator is up to 16% and 7% for low and high frequency respectively. From the results presented in this work, it is demonstrated that the fullscale concept of the MRE isolator can be one of the potential candidates for vibration control applications by tunability of the dynamic stiffness.
Specialty natural rubber (SpNR) latex, namely, deproteinized natural rubber (DPNR) latex and epoxidized natural rubber (ENR) latex, has been produced to meet specific product's requirements. However, SpNR is normally used in the form of block rubber to manufacture dry rubber products such as tires and automotive parts. The applications of SpNR latex into latex foam products will be diversified. Findings indicate that foamability of SpNR latex is lower compared to normal latex (LATZ) but shows longer stability time after foamed. Findings also indicate that foam collapse and foam coagulate are two main challenges in the fabrication process of SpNR latex foam. Despite these challenges, SpNR latex foam can be fabricated at different density levels. During the foaming process, additional foaming agent is required to fabricate a SpNR latex foam, which is different from fabricating a normal NR latex foam, especially at low latex foam density. Consequently, a higher level of sodium silicofluoride, used as the gelling agent, is required to set the cell structure of the foam. Findings also indicate that foam density influenced the gelling time and volume shrinkage of the SpNR latex foam. An ideal compounding, foaming, and gelling formulation to fabricate SpNR latex foam via Dunlop batch foaming process has been developed. Morphological study showed that all latex foams are open-cell structure, with lower density foam exhibiting higher porosity and mean pore size. Comparison on hysteresis behavior between DPNR and ENR latex foam indicated that ENR latex foam exhibits higher hysteresis loss ratio compared to DPNR latex foam.
Abstract. Characterisation of static and dynamic behavioural are presented in this study of hybrid filled natural rubber. The hybrid filler consists of a combination of oil palm ash (OPA) and egg shell powder (ESP). Testing on the samples are conducted in three different aspects namely static compression testing, time dependent stress relaxation testing in compression and dynamic compression testing. Mechanical properties such as the static stiffnesses, hysteresis loss ratios, stress relaxation responses, dynamic stiffnesses, phase angles and damping ratios are reported. The static stiffness values of the hybrid filled rubber, although lower than rubber filled carbon black, presented potential if the ESP content were to be increased. The stress relaxation responses lacked consistency in the uploading stages but were fairly consistent in the unloading stages where the relaxation was close to that of rubber filled carbon black. The dynamic properties appear to be no significant improvement over that of rubber filled carbon black filled. All hybrid filled rubber samples conformed to general dynamic properties of viscoelastic material and did not display any unexpected behaviour. Collectively, there is a trend of improvement with increasing ESP content but no prominent improvement over rubber filled carbon black is observed.
Astronomical amounts of solid biomass wastes are generated globally each day. It is imperative that the potential of conversion and utilisation of these wastes be identified and implemented, thus reducing landfill load and recovering value from this immense source of material. Natural rubber biocomposites were produced by compounding natural rubber matrix with oil palm ash and eggshell powder as hybrid fillers. The mechanical properties of the biocomposites were determined. It is observed that the biocomposites exhibit higher stiffness than the unfilled natural rubber compound. Acid treatment is found to further increase the stiffness of the biocomposites.
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