Increasing demand for wearable healthcare synergistically advances the field of electronic textiles, or e‐textiles, allowing for ambulatory monitoring of vital health signals. Despite great promise, the pragmatic deployment of e‐textiles in clinical practice remains challenged due to the lack of a method in producing custom‐designed e‐textiles at high spatial resolution across a large area. To this end, a programmable dual‐regime spray that enables the direct custom writing of functional nanoparticles into arbitrary fabrics at sub‐millimeter resolution over meter scale is employed. The resulting e‐textiles retain the intrinsic fabric properties in terms of mechanical flexibility, water‐vapor permeability, and comfort against multiple uses and laundry cycles. The e‐textiles tightly fit various body sizes and shapes to support the high‐fidelity recording of physiological and electrophysiological signals on the skin under ambulatory conditions. Pilot field tests in a remote health‐monitoring setting with a large animal, such as a horse, demonstrate the scalability and utility of the e‐textiles beyond conventional devices. This approach will be suitable for the rapid prototyping of custom e‐textiles tailored to meet various clinical needs.
Previous studies have shown that metallic coatings can be successfully cold sprayed onto several polymer substrates. However, the electrical performance of the cold-sprayed polymers is not generally enough to utilize them as an electronic device. In this study, an environment-friendly metallization technique has been proposed to achieve highly electrically conductive metal patterns onto polymer substrates using cold spray deposition and subsequent electroless copper plating (ECP). Copper feedstock powder was cold sprayed onto the surface of the acrylonitrile-butadiene-styrene (ABS) parts. The as-cold sprayed powders then served as the activating agent for the selective ECP to modify the surface of the polymers to be electrically conductive. A series of characterizations were conducted to investigate the morphology, analyze the surface chemistry, evaluate the electrical performance, mechanical adhesion, and mechanical strength performance of the fabricated coatings. Moreover, simple electrical circuits were presented for the ABS parts through the described method. Findings demonstrated that low-pressure cold spray (LPCS) copper deposition followed by the ECP processes could be used as an environmental-friendly manufacturing method of electrically conductive patterns on ABS polymer.
In recent years, the metallization of polymers has been intensely studied as it takes advantage of both plastics and metals. Laser direct writing (LDW) is one of the most widely used technologies to obtain metal patterns on polymer substrates. In LDW technology, different methods including injection-molding, drop-casting, dip coating, and spin coating are utilized for surface preparation of polymer materials prior to the laser activation process. In this study, an atomization based dual regime spray coating system is introduced as a novel method to prepare the surface of the materials for LDW of metal patterns. Copper micropatterns on the polymer surface were achieved with a minimum feature size of 30 μm, having a strong adhesion and excellent conductivity. The results show that the dual regime spray deposition system can be potentially used to obtain uniform thin film coating with relatively less material consumption on the substrates for surface preparation of laser direct metallization of polymers.
co-workers report how direct spray writing of functional nanomaterials into stretchy fabrics is enabled at sub-millimeter resolution to produce e-textiles with custom designs. The e-textiles fit well various body sizes and shapes of large animals under ambulatory conditions, allowing for high fidelity monitoring of health conditions from a distance.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.