Nickel-rich cathode material, NCA (85:14:1), is successfully synthesized using two different, simple and economical batch methods, i.e., hydroxide co-precipitation (NCA-CP) and the hydroxides solid state reaction method (NCA-SS), followed by heat treatments. Based on the FTIR spectra, all precursor samples exhibit two functional groups of hydroxide and carbonate. The XRD patterns of NCA-CP and NCA-SS show a hexagonal layered structure (space group: R_3m), with no impurities detected. Based on the SEM images, the micro-sized particles exhibit a sphere-like shape with aggregates. The electrochemical performances of the samples were tested in a 18650-type full-cell battery using artificial graphite as the counter anode at the voltage range of 2.7–4.25 V. All samples have similar characteristics and electrochemical performances that are comparable to the commercial NCA battery, despite going through different synthesis routes. In conclusion, the overall results are considered good and have the potential to be adapted for commercialization.
An approach for a fast recycling process for Lithium Nickel Cobalt Aluminum Oxide (NCA) cathode scrap material without the presence of a reducing agent was proposed. The combination of metal leaching using strong acids (HCl, H2SO4, HNO3) and mixed metal hydroxide co-precipitation followed by heat treatment was investigated to resynthesize NCA. The most efficient leaching with a high solid loading rate (100 g/L) was obtained using HCl, resulting in Ni, Co, and Al leaching efficiencies of 99.8%, 95.6%, and 99.5%, respectively. The recycled NCA (RNCA) was successfully synthesized and in good agreement with JCPDS Card #87-1562. The highly crystalline RNCA presents the highest specific discharge capacity of a full cell (RNCA vs. Graphite) of 124.2 mAh/g with capacity retention of 96% after 40 cycles. This result is comparable with commercial NCA. Overall, this approach is faster than that in the previous study, resulting in more efficient and facile treatment of the recycling process for NCA waste and providing 35 times faster processing.
Abundantly available SiO2 (silica) has great potential as an anode material for lithium-ion batteries because it is inexpensive and flexible. However, silicon oxide-based anode material preparation usually requires many complex steps. In this article, we report a facile method for preparing a SiO2/C composite derived from coal combustion fly ash as an anode material for Li-ion batteries. SiO2 was obtained by caustic extraction and HCl precipitation. Then, the SiO2/C composite was successfully obtained by mechanical milling followed by heat treatment. The samples were characterized by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), and scanning electron microscopy (SEM). Electrochemical properties were tested using an 18650 cylindrical cell utilizing LiNi0.8Co0.15Al0.05O2 (NCA) as the counter electrode. Based on the obtained results, the physiochemical characteristics and electrochemical performance, it was determined that SiO2/C composites were greatly affected by the temperature of heat treatment. The best result was obtained with the SiO2 content of 10% w/w, heating temperature of 500 °C, initial specific discharge capacity of 586 mAh g−1 at 0.1 C (1 C = 378 mAh g−1), and reversible capacity of 87% after 20 cycles. These results confirmed that the obtained materials had good initial discharge capacity, cyclability, high performance, and exhibited great potential as an anode material for LIBs.
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