The development of advanced MOSFETs for future IC technology generations is discussed from the perspective of the 2001 International Technology Roadmap for Semiconductors (ITRS). Starting from overall chip circuit requirements, MOSFET and front-end process integration technology requirements and scaling trends are discussed, as well as some of the key challenges and potential solutions. These include the use of high-k gate dielectrics, metal-gate electrodes, and perhaps the use of non-classical devices such as double-gate MOSFETs in the later stages of the ITRS.
IntroductionBy following Moore's Law for over thirty-five years, the IC industry has rapidly and consistently scaled the design rules, increased the chip and wafer size, and improved the design of devices and circuits 1 ' 2 . As a result, chip speed and functional density have increased exponentially with time while chip power dissipation and cost per function have decreased exponentially with time 3 . In particular, the number of memory bits per chip has quadrupled every three to four years, while the speed of microprocessors has more than doubled every three years, based on the increase from about 2 MHz for the Intel® 8080 in the mid-1970's to well over 1 GHz for current leading-edge chips 4 . The design rules have been scaled from about 8 \im in 1972 to the 130 nm (0.13 urn) DRAM half pitch (which is defined as half the minimum metal or polysilicon pitch for dense features) of today's leading-edge technology. This is a reduction factor of about 0.87 per year, or (1/V2) ~ 0.7 in a time interval of between two and three years, where the (1/V2) factor is the traditional reduction in design rules between successive technology generations. However, because certain key material, process, and MOSFET limits are being approached, there are increasing problems in continuing to scale at this rate.In the International Technology Roadmap for Semiconductors (ITRS) 5 , the progression of the IC technology generations is projected over the next 15 years. The goal is to aid the IC industry and its supporting infrastructure (especially the material and equipment vendors and university and national laboratories researchers) in continuing to follow Moore's Law during that period. One key change in the most recent ITRS is a major acceleration in the scaling of the physical gate length (L g ) of the MOSFETs, where L g is the final, etched length at the bottom of the gate electrode. The L g projections for high-performance transistors from both the 1999 6 and 2001 7 ITRS are plotted in Figure 1. For any given year, the 2001 projection is reduced from the 1999 projection by an amount ranging from about 35% to 50%. Alternatively, the 2001 projections lead the 1999 projections by four to six years. This accelerated scaling is important because L g is