The phenomenal increase during the past decade in research utilizing pulsed electric current to activate sintering is attributed generally to the intrinsic advantages of the method relative to conventional sintering methods and to the observations of the enhanced properties of materials consolidated by this method. This review focuses on the fundamental aspects of the process, discussing the reported observations and simulation studies in terms of the basic aspects of the process and identifying the intrinsic benefits of the use of the parameters of current (and pulsing), pressure, and heating rate. Feature D. J. Green-contributing editor
Transparent samples of cubic (8 mol % yttria) and tetragonal (3 mol % yttria) zirconia were prepared from nanometric powders by the pulsed electric current sintering process. The crystallite size of the resulting dense samples was about 50 nm in both cases. The consolidation pressure had a positive effect on the occurrence of transparency for both modifications. Transmittance in the near infrared for 1 mm thick samples is above the 60 % for the cubic (8 %YSZ) and above 50 % for the tetragonal (3 % YSZ) zirconia, representing between 70 and 80 % of the theoretical values of the two modifications. Samples had a yellowish‐brown coloration which was attributed to the presence of color centers. Annealing in oxygen improved transmittance initially, but prolonged annealing resulted in translucent samples. The role of porosity in transmittance is analyzed.
In this communication we elucidate a microstructural picture of proton conduction in nano-crystalline yttria-stabilized zirconia at low temperatures (Kim et al. Adv. Mater., 2008, 20, 556). Based on careful analysis of electrical impedance spectra obtained from samples with grain sizes of approximately 13 and approximately 100 nm under both wet and dry atmospheres over a wide range of temperatures (room temperature-500 degrees C), we were able to identify the pathway for proton conduction in this material. It was found that the grain boundaries in nano-crystalline yttria-stabilized zirconia are highly selective for ion transport, being conductive for proton transport but resistive for oxygen-ion transport.
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