The electrospray deposition (ESD) method is an established film‐forming technique. To control the pretilt angle on films, we developed two novel ESD methods for spraying two kinds of solutions containing alignment materials. One method is a simultaneous spraying method, while the other is a time‐divided spraying method. When we used the simultaneous‐spraying ESD method, we observed numerous fine liquid crystal (LC) domains with a diameter of approximately 10 µm in the LC cell. These LC domains were substantially smaller than those of LCs fabricated using the conventional ESD method. However, the pretilt angle could not be controlled over a wide range because multiple parameters could not be simultaneously controlled to achieve a stable spray. Using the time‐division ESD method, we controlled the pretilt angle over a wide range from 5° to 40°, with tiny domains. As a demonstration, we fabricated a 270° super‐twisted nematic mode cell using this method.
The electrospray deposition (ESD) method is an established film-forming technique.The pre-tilt angle was controlled by using the improved ESD method has been proposed by our previous report. In this paper, a novel torque balance method for measuring an improved azimuthal anchoring strength for the high pre-tilt angle was proposed. The pre-tilt angle was controlled and the azimuthal anchoring energy depended on the pre-tilt angle was evaluated. The azimuthal anchoring energy was obtained in the range from 10 −4 to 10 −5 J/m 2 depending on the pre-tilt angle.
SUMMARYA black mask (BM) is a layer used to improve the display quality by suppressing light leakage. In general, the BM is formed by a photolithography process. In this study, a novel technique for the fabrication of a quasi-black mask (q-BM) is proposed; the q-BM was composed of vertical and hybrid orientation areas, patterned by a separation coating technique using an electro-spray deposition method. Using our technique, the q-BM can be formed easily without the additional masks used for the BM.
Alloy 600 and associated welds, Alloy 82/182 of the Pressurized Water Reactor (PWR) plants have been known as being susceptible to the Primary Water Stress Corrosion Cracking (PWSCC). Dissimilar metal (DM) piping butt welds were welded with Alloy 82/182. As one of the mitigation techniques of the PWSCC, Structural Weld Overlay (SWOL) has been applied to the DM welds, but it has tendency to occur weld cracks on the first layer. One of the reasons of the weld cracks is the sulfur which is highly contained in stainless steel base metals, because old stainless steels would contain higher sulfur (e.g. 0.02%) than later ones. In response to this situation, Magnetic Stir Welding (MSW) was proposed to apply for the first layer of SWOL, and tested to evaluate its weldabilities. MSW has been developed for several years, and it is generally known that MSW has characteristics to improve a heat transfer in the molten pool, so that it could reduce a dilution. The purpose of this study is to evaluate weldabilities of MSW for welding Alloy 52 and/or Alloy 52M as filler metal on high sulfur contained stainless steel pipe. Single bead tests and all position welding tests were conducted. As a result of this study, MSW can prevent from occurring weld cracks and lack of fusion due to stirring effects of the molten pool. Therefore, SWOL can be welded without weld cracks on the first layer by applying MSW, even though the stainless steel base metal contains relatively high sulfur. In addition, MSW can weld at high wire supply rate because of prevention of lack of fusion. So it could improve weld efficiency.
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