This paper reviews the past, present, and future of the hydroxyapatite (HAp)-based biomaterials from the point of view of preparation of hard tissue replacement implants. Properties of the hard tissues are also described. The mechanical reliability of the pure HAp ceramics is low, therefore it cannot be used as artificial teeth or bones. For these reasons, various HAp-based composites have been fabricated, but only the HAp-coated titanium alloys have found wide application. Among the others, the microstructurally controlled HAp ceramics such as fibers/whiskers-reinforced HAp, fibrous HAp-reinforced polymers, or biomimetically fabricated HAp/collagen composites seem to be the most suitable ceramic materials for the future hard tissue replacement implants.
Hydroxyapatite/0%-30% hydroxyapatite-whisker (HAp/0%-30%HAp(w)) composites have been fabricated by pressureless sintering, hot pressing, and hot isostatic pressing (HIP). Composites that were HIPed at 1000°-1100°C (2 h, 190 MPa) exhibited the best properties: relative densities of 97.0-99.5%, fracture toughness of 1.4-2.0 MPa⅐m 1/2 (as compared with 1.0 MPa⅐m 1/2 for the nonreinforced HAp matrix). Compressive pre-stressing and crack deflection contributed mostly to the increase of fracture toughness. Depending on processing conditions, grain growth in the HAp matrix and/or Rayleigh instability of the HAp whiskers were probably responsible for microstructural changes in the composites. The HAp/HAp(w) composites exhibited improved toughness, attaining the lower fracture-toughness limit of bone without a decrease of bioactivity and biocompatibility.
The term “materials cycle” is generally used to describe the synthesis of substances from raw materials (sometimes including the synthesis of manufactured raw materials), the fabrication of shaped materials, their use, and their eventual disposal. It is well known that all materials are extracted from the earth, then are converted to functional products through various fabrication processes, usually involving a high expenditure of energy, which in turn contributes to environmental problems such as global warming.
Hydroxyapatite whiskers have been prepared by the hydrothermal method. The crystals had diameter, length, and aspect ratio in the range of 1–10 μm, 30–50 μm, and 5–20, respectively. Their Ca/P molar ratio varied from 1.59 to 1.62. The morphology of the crystals can easily be controlled by the concentrations of species in the starting solution, while the Ca/P ratio is almost independent of them. Through the reaction with calcite powder at 600 °C, the Ca/P ratio of the whiskers has been improved even to the stoichiometric value of 1.67. Taking into account morphology and chemical composition of the HAp whiskers, they should not be health hazardous and may find applications as substitutes for asbestos and other fibrous materials which presently have restricted use because of their carcinogenic natures.
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