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High molecular weight polyaniline (PANI) was synthesized by a combined procedure incorporating various synthesis methods. Temperature and open circuit potential of the reaction mixture were collected to monitor the reaction progress. The polymer is characterized by various techniques including gel permeation chromatography, dynamic light scattering, infrared spectroscopy, solid‐state nuclear magnetic resonance, and differential scanning calorimetry for elucidating the molecular architecture obtained by this method. As‐synthesized PANI was found to possess high molecular weight, reduced branching, reduced cross‐linking, and to predominantly consist of linear polymer chains. This polymer was also found to be more stable in solution form. J–V characteristics of as‐synthesized PANI films indicate a high current density which is due to increased free pathways and less traps for the charge transport to occur in PANI films. POLYM. ENG. SCI., 2012. © 2012 Society of Plastics Engineers