As the IV generation of packaging, biopolymers, with the advantages of biodegradability, process ability, combination possibilities and no pollution to food, have become the leading food packaging materials. Biopolymers can be directly extracted from biomass, synthesized from bioderived monomers and produced directly by microorganisms which are all abundant and renewable. The raw materials used to produce biopolymers are low-cost, some even coming from agrion dustrial waste. This review summarized the advances in protein-based films and coatings for food packaging. The materials studied to develop protein-based packaging films and coatings can be divided into two classes: plant proteins and animal proteins. Parts of proteins are referred in this review, including plant proteins i.e., gluten, soy proteins and zein, and animal proteins i.e., casein, whey and gelatin. Films and coatings based on these proteins have excellent gas barrier properties and satisfactory mechanical properties. However, the hydrophilicity of proteins makes the protein-based films present poor water barrier characteristics. The application of plasticizers and the corresponding post-treatments can make the properties of the protein-based films and coatings improved. The addition of active compounds into protein-based films can effectively inhibit or delay the growth of microorganisms and the oxidation of lipids. The review also summarized the research about the storage requirements of various foods that can provide corresponding guidance for the preparation of food packaging materials. Numerous application examples of protein-based films and coatings in food packaging also confirm their important role in food packaging materials.
In the tire industry, the combination of carbon black and silica is commonly utilized to improve the comprehensive performance of natural rubber so as to realize the best performance and cost-effectiveness. The corresponding mixing is divided into three processes (initial mixing, delivery, reactive mixing) by the serial modular continuous mixing method, thus achieving more accurate control of the mixing process, higher production efficiency and better performance. Moreover, the optimization of serial modular continuous mixing process parameters can not only improve the performance of composite materials, but help people understand the physical and chemical changes and the reinforcing mechanism of fillers in the mixing process. In this paper, the relationship among the parameters of eight processes and filler network structure, tensile strength, chemical reinforcing effect and tear resistance was explored through experiments. The deep causes of performance changes caused by parameters were analyzed. Consequently, the best process condition and the ranking of the influencing factors for a certain performance was obtained. Furthermore, the best preparation process of natural rubber (NR)/carbon black/silica composite was achieved through comprehensive analysis.In modern industry, batch internal mixers are usually utilized to prepare carbon black/silica/rubber composite materials. After the first stage of mixing and dumping, the second stage of mixing is needed in order to realize a sufficient silanization reaction and control the heat load of rubber mixing. However, achieving acceptable performance also wastes energy and time [13][14][15][16][17][18][19]. In recent years, many scholars and companies have contributed to developing continuous mixers, such as the Farrell continuous mixer, the twin-shaft continuous mixer, the Buss Kneader continuous mixer, and the co-rotating twin screw continuous mixer [20][21][22][23]. Nevertheless, due to the structural limitations of the feeding port of the above continuous mixers, only powdery and granular materials are able to be added, except for block rubber. As a result, these continuous mixers are mostly applied in the plastic industry [24][25][26][27][28]. In addition, even though granular rubber is used as the raw material regardless of cost, the accuracy of the ratio of raw rubber and filler is hard to ensure with these continuous mixing methods. Consequently, based on the requirements of modern industrial continuous rubber mixing, a serial modular continuous mixer (SMCM) has been designed by Professor Wang [29]. The modular design ensures the accuracy of the ratio, and also has a good residence time, temperature control, and exhaust. The core components are the initial mixing rotors and the core reaction mixing twin rotors. The special geometry causes these components to produce elongational forces except shear stress to the compound, which enhances the dispersion effect and reaction extent. Previous studies have shown that, compared to two-stage mixing, the serial process ...
Carbon fiber significantly enhances the mechanical, thermal and electrical properties of rubber composites, which are widely used in aerospace, military, national defense and other cutting-edge fields. The preparation of a high-performance carbon fiber rubber composite has been a research hotspot, because the surface of carbon fiber is smooth, reactive inert and has a poor adhesion with rubber. In this paper, a high-performance rubber composite is prepared by mixing dopamine-modified staple carbon fiber with natural latex, and the mechanisms of modified carbon fiber-reinforced natural latex composite are explored. The experimental results show that the surface-modified staple carbon fiber forms uniform and widely covered polydopamine coatings, which significantly improve the interface adhesion between the carbon fiber and the rubber matrix. Meanwhile, when the concentration of dopamine is 1.5 g/L and the staple carbon fiber is modified for 6h, the carbon fiber rubber composite shows excellent conductivity, thermal conductivity, and dynamic mechanical properties, and its tensile strength is 10.6% higher than that of the unmodified sample.
The disposal of used automobile tires is a major waste concern. Simply stacking tires and allowing them to decompose will harbor breeding mosquitoes that spread viruses, whereas burning them will release acidic and toxic gases. Therefore, one viable option is pyrolysis, where elevated temperatures are used to facilitate the decomposition of a material. However, the lack of theoretical support for pyrolysis technology limits the development of the pyrolysis industry when it comes to discarded tires. The purpose of this research is to put forward a brand-new multi-kinetic research method for studying materials with complex components through the discussion of various kinetic research methods. The characteristic of this kinetic research method is that it is a relatively complete theoretical system and can accurately calculate the three kinetic factors considered during the pyrolysis of multicomponent materials. The results show that the multi-kinetic research method can obtain the kinetic equation and reaction mechanism for the pyrolysis of tires with high accuracy. The pyrolysis process of this compound was divided into two stages, Reaction I and II, where the kinetic equation of Reaction I was f ( α ) = 0.2473 α − 3.0473 , with an activation energy of 155.26 kJ/mol and a pre-exponential factor of 5.88 × 109/min. Meanwhile, the kinetic equation of Reaction II was f ( α ) = 0.4142 ( 1 − α ) [ − ln ( 1 − α ) ] − 1.4143 , while its activation energy was 315.40 kJ/mol and its pre-exponential factor was 7.86 × 1017/min. Furthermore, based on the results of the research analysis, the reaction principles corresponding to Reaction I and Reaction II in the pyrolysis process of this compound were established.
Waste tires are known as “black pollution”, which is difficult to degrade. The safe handling and recycling of waste tires have always been the focus of and difficulty for the global rubber industry. Pyrolysis can not only solve the problem of environmental pollution but also completely treat the waste tires and recover valuable pyrolysis products. This paper summarizes research progress on the pyrolysis of waste tires, including the pyrolysis mechanism; the important factors affecting the pyrolysis of waste tires (pyrolysis temperature and catalysts); and the composition, properties, and applications of the three kinds of pyrolysis products. The composition and yield of pyrolysis products can be regulated by pyrolysis temperature and catalysts, and pyrolysis products can be well used in many industrial occasions after different forms of post-treatment.
The gap between the rotor and the mixer chamber wall is an important factor in determining filler dispersion in rubber compounds. The inner wall of a mixer will wear after working for a long time, which will cause poor filler dispersion and affect the quality of rubber products. In this study, MoDTC was added to carbon black as a kind of filler, and the effect on filler dispersion, the properties of the rubber product, and the friction and wear of rubber and metal in the mixing process were examined. Experimental data showed that after adding 3 phr of MoDTC, carbon black dispersion was greatly improved, the curing time was shortened, and the performance remained stable. It was also found that the Mo element of the compound with 3 phr MoDTC dispersed better than that of the other compounds. Most importantly, adding 3 phr of MoDTC greatly reduced the amount of wear on the metal during the mixing process. However, the opposite effect occurred when the MoDTC content was high. The method proposed in this study can not only improve filler dispersion in rubber but also reduce metal wear to prolong the service life of the mixing chamber when applied to an actual mixing process.
Studies show that the dispersion of silica in the mixing process is an important factor affecting the wear of the mixing chamber. As the most important mixing equipment, the long operational life of the internal mixer will cause wear in the rotor and chamber of the internal mixer. This wear increases the gap between the rotor and chamber of the internal mixer, reduces the mixing performance, weakens the dispersion of packing, and adversely affects the quality of the rubber produced. Therefore, it is important to investigate the metal wear in the mixing process. This article examines the effect of the addition of different amounts of silane coupling agents on metal friction and wear during the mixing process. The silane coupling agent has two functions. The first is to make the surface of the silica hydrophobic, enabling it to combine the inorganic matrix of the silica with the organic matrix of the rubber; the second is to inhibit the aggregation of the silica in the rubber. In the present study, we examine (1) the influence of different formulations on the friction and wear of the metal in the mixing chamber from the perspective of formulation technology, and (2) the correlation between corrosion wear and abrasive wear. It is found that a rubber compound with 6 phr of TESPT has the lowest metal wear and that adding more TESPT does not affect the degree of metal wear. As the amount of TESPT increases, the proportion of abrasive wear decreases, while the proportion of corrosive wear increases, reaching a maximum of 20.7%. In our study we found that abrasive wear is the predominant wear mechanism of a rubber compound on metal. In contrast, the corrosive wear caused by high-temperature water vapor still occupies a large proportion of the total wear. Therefore, improving silica dispersion and reducing abrasive wear are extremely important methods to protect the mixing chamber. However, the corrosion of metals by high-temperature water vapor should also be considered when preparing for the mixing process.
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