Crude dihydroxystearic acid was prepared from palm based oleic acid and was then solvent purified with isopropyl alcohol in a custom fabricated simultaneous batch crystallizer unit. The crystallized dihydroxystearic acid was a functional ingredient that acted as multipurpose intermediate for synthesis of various fine chemicals, cosmetics and personal care products. The effects of solvent quantity and concentration on particle size distribution, crystal habit and morphology, and resultant crystal purity were studied. The crystals were purer but smaller and the span of the distribution curve was wider at higher solvent quantity and concentration. Through scanning electron microscopy and X-ray diffraction, it was observed that the crystals agglomerated into plate-like (flaky) habit with triclinic crystal structure. Solvent crystallization with 80% IPA at 20°C and solute:solvent ratio of 1.0:1.0 was the most optimized and efficient, producing β-DHSA crystals that has high resistance against fat exudation during vacuum filtration process.
Dihydroxystearic acid (DHSA) and its derivatives are hydroxyl fatty acids suitable to be used as multipurpose intermediates in the synthesis of personal care products and decorative cosmetics. In Malaysia, DHSA has been successfully produced from palm-based oleic acid, via epoxidation with per-formic acid followed with hydrolysis of the epoxide. The objective of this paper is to study the crystals of DHSA produced under different crystallization conditions. The crystal habit and morphology were observed in terms of scanning electron microscopy (SEM) and X-ray diffraction (XRD). Results show that solvent type, solvent concentration and cooling mode affect the crystal habit but not the morphology. The DHSA crystals agglomerated into either sphere-like or plate-like habit structure while always maintaining the triclinic crystal system.
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