In the past few years the global need for low cost, high performance and good quality materials has caused a shift in research from monolithic to composite materials. In case of MMC's, aluminum matrix composite due their high strength to weight ratio, low cost and high wear resistance are widely manufactured and used in structural applications along with aerospace and automobile industry. Also a simple and cost effective method for manufacturing of the composites is very essential for expanding their application. Reinforcements like particulate alumina, silicon carbide, graphite, fly ash etc can easily be incorporated in the melt using cheap and widely available stir casting method. This paper presents a review on the mechanical and tribological properties of stir cast aluminum matrix composites containing single and multiple reinforcement. Addition of alumina to aluminum has shown an increase in its mechanical and tribological properties. Organic reinforcement like fly ash, coconut ash also improved the tensile and yield strength. Self-lubricating property of graphite improved the machinability of aluminum. Many authors have also reported about modified stir casting route.
Aluminium metal matrix composites(AMCs) is widely used in the industrial applications right now. Aluminum metal matrix composites have properties that no other monolithic material can match. Due to their superior strength to conventional materials, aluminium matrix composites (AMCs) have a broad variety of industrial applications. The nature of reinforcing, that can take the form of constant or undefined fibres, has a big influence on the properties of aluminum metal matrix composites. Thus it depends on the fabrication methods for aluminium matrix composites, which are influenced by a number of factors including the type of reinforcement and matrix used, its required degree with surface morphology integrity, as well as physical, mechanical, electro-chemical, and thermal properties. This article provides an overview of the manufacturing processes and different reinforcing elements used during the synthesis of Al-MMCs. Generally, the reinforced particles like carbides, nitrides, and compounds of oxides are used. This paper gives a brief overview on various methods that are beung used to manufacture aluminium metal matrix composites. The present study offers a description of the synthesis, mechanical behaviour, and utilisation of aluminium metal matrix composites. The main processing methods for making or production of aluminium metal matrix composites(AMCs) are thoroughly discussed. Finally, questions of commercialization as well as business issues are also discussed.
Purpose
In Indian thermal power plants, the main cause of boiler tube failure is the presence of molten sulphates and vanadates, which deteriorate the tube material at high temperatures. To combat the hot corrosion failure of metals, thermal spray technology is adopted. This study aims to investigate and study the effect of hot corrosion behaviour of carbon nanotube (CNT)-reinforced ZrO2-Y2O3 composite coatings on T-91 boiler tube steel in a molten salt environment at 900 °C for 50 cycles.
Design/methodology/approach
A plasma spray technique was used for development of the coatings. The samples were exposed to hot corrosion in a silicon tube furnace at 900 °C for 50 cycles. After testing, the test coupons were analysed by X-ray diffraction, scanning electron microscopy/energy dispersive spectroscopy and cross-sectional analysis techniques to aid understanding the kinetics of the corrosion reaction.
Findings
CNT-based reinforced coatings showed lower weight gain along with the formation of protective oxide scales during the experimentation. Improvement in protection against hot corrosion was observed with increase in CNT content in the coating matrix.
Originality/value
It is pertinent to mention here that the high temperature behaviour of CNT-reinforced ZrO2-Y2O3 composite on T-91 steel at 900°C temperature in molten salt environment has never been studied. Thus, the present research was conducted to provide useful results for the application of CNT-reinforced composite coatings at elevated temperature.
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