Urea is a small molecule produced in millions of tons per day and
is ubiquitous in nature. Biological treatment is commonly used to
oxidize the urea wastewater produced each day across the world, which
produces additional solid waste and eliminates any potential for utilizing
the stored chemical energy within. A solar waste-to-fuels concept
is presented to synergistically produce hydrogen fuel from visible
sunlight while remediating urea wastewaters. A cascade semiconductor-catalyst
electrode assembly was designed to drive the photoconversion of urea
to hydrogen. Proper band energy alignment facilitates catalyst activation
via hole transfer across the semiconductor–catalyst interface.
Specifically CdS-sensitized TiO2 with Ni(OH)2 urea electrocatalyst on fluorine-doped tin oxide coated glass was
employed as photoanode. The steady-state response of the semiconductor–catalyst
electrode is investigated in a photoelectrochemical cell, and charge
transfer and recombination kinetics are elucidated to identify limiting
charge-transfer reactions within the electrode architecture. Back
electron transfer from semiconductor to catalyst is found to be competitive
with urea oxidation reaction, which hinders steady-state photoconversion
efficiency. Furthermore, the photoanode rapidly decomposes in urea
electrolyte solutions as a result of the water-mediated photocorrosion
of chalcogenide electrodes. Passivation of CdS with ZnS prior to catalyst
deposition significantly improves open-circuit potential and photostability.
The reliability of SAC-based solder alloys has been extensively investigated after the prohibition of lead in the electronics industry owing to their toxicity. Low-temperature solder (LTS) alloys have recently received considerable attention because of their low cost and reduced defects in complex assemblies. The shear and fatigue properties of individual solder joints were tested using an Instron micromechanical testing system in this research. Two novel solder alloys (Sn-58Bi-0.5Sb-0.15Ni and Sn-42Bi) with low melting temperatures were examined and compared with Sn-3.5Ag and Sn-3.0Ag-0.8Cu-3.0Bi. The surface finish was electroless nickel-immersion gold (ENIG) during the test. Shear testing was conducted at three strain rates, and the shear strength of each solder alloy was measured. A constant strain rate was used for the cyclic fatigue experiments. The fatigue life of each alloy was determined for various stress amplitudes. The failure mechanism in shear and fatigue tests were characterized using scanning electron microscopy/energy-dispersive spectroscopy (SEM/EDS). The results revealed that Sn-3.0Ag-0.8Cu-3.0Bi had superior shear and fatigue properties compared to other alloys, but was more susceptible to brittle failure. The shear strain rate affected the failure modes of Sn-3.0Ag-0.8Cu-3.0Bi, Sn-58Bi-0.5Sb-0.15Ni, and Sn-42Bi; however, Sn-3.5Ag was found to be insensitive. Several failure modes were detected for Sn-3.5Ag in both shear strength and fatigue tests.
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