Similar to graphene, few‐layer black phosphorus (BP) features thermal stability, mechanical properties, and characteristic dimension effects, which has potential as a new member of nanofillers for fabricating polymer nanocomposites. Herein, a cross‐linked polyphosphazene‐functionalized BP (BP‐PZN) is developed with abundant –NH2 groups via a one‐pot polycondensation of 4,4′‐diaminodiphenyl ether and hexachlorocyclotriphosphazene on the surface of BP nanosheets. Whereafter, the resulting BP‐PZN is incorporated into epoxy resin (EP) to study the flame‐retardant property and smoke suppression performance. Cone results show that the introduction of 2 wt% BP‐PZN distinctly improves the flame‐retardant property of EP, for instance, 59.4% decrease in peak heat release rate and 63.6% reduction in total heat release. The diffusion of pyrolysis products from EP during combustion is obviously suppressed after incorporating the BP‐PZN nanosheets. Meanwhile, the EP/BP‐PZN nanocomposites exhibit air stability after exposure to ambient conditions for four months. The air stability of the BP nanosheets in EP matrix is assigned to surface wrapping by PZN and embedded in the polymer matrix as dual protection. As a new member of the 2D nanomaterials, BP nanosheets have potential to be a new choice for fabricating high‐performance nanocomposites.
A series of sodium alginate (SA) nanocomposite films with different loading levels of graphitic-like carbon nitride (g-C3N4) were fabricated via the casting technique. The structure and morphology of nanocomposite films were investigated by X-ray powder diffraction, Fourier transform infrared spectroscopy, scanning electron microscopy, and transmission electron microscopy. Thermogravimetric analysis results suggested that thermal stability of all the nanocomposite films was enhanced significantly, including initial thermal degradation temperature increased by 29.1 °C and half thermal degradation temperature improved by 118.2 °C. Mechanical properties characterized by tensile testing and dynamic mechanical analysis measurements were also reinforced remarkably. With addition of 6.0 wt % g-C3N4, the tensile strength of SA nanocomposite films was dramatically enhanced by 103%, while the Young's modulus remarkably increased from 60 to 3540 MPa. Moreover, the storage modulus significantly improved by 34.5% was observed at loadings as low as 2.0 wt %. These enhancements were further investigated by means of differential scanning calorimetry and real time Fourier transform infrared spectra. A new perspective of balance was proposed to explain the improvement of those properties for the first time. At lower than 1.0 wt % loading, most of the g-C3N4 nanosheets were discrete in the SA matrix, resulting in improved thermal stability and mechanical properties; above 1.0 wt % and below 6.0 wt % content, the aggregation was present in SA host coupled with insufficient hydrogen bondings limiting the barrier for heat and leading to the earlier degradation and poor dispersion; at 6.0 wt % addition, the favorable balance was established with enhanced thermal and mechanical performances. However, the balance point of 2.0 wt % from dynamic mechanical analysis was due to combination of temperature and agglomeration. The work may contribute to a potential research approach for other nanocomposites.
Mycelium and mycelium-biomass composites are emerging as new sustainable materials with useful flame-retardant potentials. Here we report a detailed characterisation of the thermal degradation and fire properties of fungal mycelium and mycelium-biomass composites. Measurements and analyses are carried out on key parameters such as decomposition temperatures, residual char, and gases evolved during pyrolysis. Pyrolysis flow combustion calorimetry (PCFC) evaluations reveal that the corresponding combustion propensity of mycelium is significantly lower compared to poly(methyl methacrylate) (PMMA) and polylactic acid (PLA), indicating that they are noticeably less prone to ignition and flaming combustion, and therefore safer to use. The hyphal diameters of mycelium decrease following pyrolysis. Cone calorimetry testing results show that the presence of mycelium has a positive influence on the fire reaction properties of wheat grains. This improvement is attributable to the relatively higher charring tendency of mycelium compared to wheat grain, which reduces the heat release rate (HRR) by acting as a thermal insulator and by limiting the supply of combustible gases to the flame front. The mycelium growth time has been found to yield no significant improvements in the fire properties of mycelium-wheat grain composites.
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