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Mycelium and mycelium-biomass composites are emerging as new sustainable materials with useful flame-retardant potentials. Here we report a detailed characterisation of the thermal degradation and fire properties of fungal mycelium and mycelium-biomass composites. Measurements and analyses are carried out on key parameters such as decomposition temperatures, residual char, and gases evolved during pyrolysis. Pyrolysis flow combustion calorimetry (PCFC) evaluations reveal that the corresponding combustion propensity of mycelium is significantly lower compared to poly(methyl methacrylate) (PMMA) and polylactic acid (PLA), indicating that they are noticeably less prone to ignition and flaming combustion, and therefore safer to use. The hyphal diameters of mycelium decrease following pyrolysis. Cone calorimetry testing results show that the presence of mycelium has a positive influence on the fire reaction properties of wheat grains. This improvement is attributable to the relatively higher charring tendency of mycelium compared to wheat grain, which reduces the heat release rate (HRR) by acting as a thermal insulator and by limiting the supply of combustible gases to the flame front. The mycelium growth time has been found to yield no significant improvements in the fire properties of mycelium-wheat grain composites.

Summary Mycelial growth attracts academic and commercial interest because of its ability to upcycle agricultural and industrial wastes into economical and environmentally sustainable composite materials using a natural, low‐energy manufacturing process able to sequester carbon. This study aims to characterise the effect of varying ratios of high silica agricultural and industrial wastes on the flammability of mycelium composites, relative to typical synthetic construction materials. The results reveal that mycelium composites are safer than the traditional construction materials considered, producing much lower average and peak heat release rates and longer time to flashover. They also release significantly less smoke and CO2, although CO production fluctuated. Rice hulls yielded significant char and silica ash which improved fire performance, but composites containing glass fines exhibited the best fire performance because of their significantly higher silica concentrations and low combustible material content. Higher concentrations of glass fines increased volume‐specific cost but reduced mass‐specific and density‐specific costs. The findings of this study show that mycelium composites are a very economical alternative to highly flammable petroleum‐derived and natural gas‐derived synthetic polymers and engineered woods for applications including insulation, furniture, and panelling.