This paper examines the possibility of using basalt-based glass ceramics for construction of structural parts of equipment in metallurgy and mining. An ultrasonic vibration method with a stationary sample pursuant to the ASTM G32 standard was used to evaluate the possibility of the glass ceramic samples application in such operating conditions. As the starting material for synthesis of samples, olivine–pyroxene basalt from the locality Vrelo–Kopaonik Mountain (Serbia) was used. In order to obtain pre-determined structure and properties of basalt-based glass ceramics, raw material preparation methods through the sample crushing, grinding, and mechanical activation processes have been examined together with sample synthesis by means of melting, casting, and thermal treatment applied for the samples concerned. The mass loss of samples in function of the cavitation time was monitored. Sample surface degradation level was quantified using the image analysis. During the test, changes in sample morphology were monitored by means of the scanning electronic microscopy method. The results showed that basalt-based glass ceramics are highly resistant to cavitation wear and can be used in similar exploitation conditions as a substitute for other metal materials.
The paper analyzes the morphology of cavitation damage of raw and sintered basalt samples. The experiment was conducted using the ultrasonic vibratory cavitation test method according to the ASTM G-32 standard. During the determination of the resistance to the effect of cavitation, a change in the mass of samples was observed in the function of the cavitation time of operation. The morphology of damage caused by the effect of cavitation was followed by scanning with an electron microscope, and the level of degradation of the surface of the samples was quantified using the image analysis. The results showed a significantly higher degree of resistance of sintered basalt, with a cavitation rate of 0.019 mg/min relative to raw basalt, with a cavitation rate of 0.738 mg/min. After 120 minutes of exposure to the cavitation effect, a smaller number of small pits on the surface of sintered basalt were observed, while a higher level of damage to the surface with the appearance of numerous pits was found in raw basalt, which can be connected in some places to larger and deeper pits in some places. The obtained results indicate the possibility of using sintered basalt for the production of parts that will be exposed to the effects of high cavitation loads.
The experiment have been performed using samples of welded joints of the three components aluminium alloy AlMg4,5Mn. The welding was performed with GTAW in the shielded atmosphere of Ar+0,015N2, mixture of the inert gases Ar+50%He+0,015N2 and Ar+70%He+0,015N2. After welding has been completed, the metallographic tests, the tensile test and the tests of the hardness were performed. Also, the weld metal toughness was estimated, using the instrumental Charpy impact testing system, followed by estimating the crack initiation energy, crack growth energy and the fracture mechanics parameters. The goal was to establish the effects of shielding atmosphere composition on the mechanical properties and fracture mechanics parameters of weld metal
The problems related to welding of the high strength steel, aimed for manufacturing of welded structures operating in the prominent wear conditions, is considered in this paper. The paper presents an analysis of possibilities and prescribing the technology for welding the high strength steel HARDOX 450. The methodology for estimate the weldability of this steel was established in the theoretical part of the paper, as well as calculations of the welding parameters, while the hardness was investigated in details and the macro and micro structures of the individual welded joint zones were estimated in the experimental part. Obtained experimental results could be usefully applied for selecting and establishing the optimal welding technology for structures made of this steel. The technology thus established and the GMAW welding regime can enable successful execution of the welded joints and reduce the possibility for appearance of flaws and cracks to a minimum.
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