In this article, analysis of average Nusselt number (Nu avg), which indicates the heat removal from the battery pack cooled by flowing fluid is carried out considering coupled heat transfer condition at the pack and coolant interface. Five categories of coolant, mainly gases, common oils, thermal oils, nanofluids, and liquid metals, are selected. In each coolant category, five fluids (having different Prandtl number Pr) are selected and passed over the Li-ion battery pack. The analysis is made for different conductivity ratio (Cr), heat generation term (Q gen), Reynolds number (Re), and Pr. Pr varying in the range 0.0208-511.5 (25 coolants) and Cr for each category of coolant having its own upper and lower limit are used to analyze the heat removed from the battery pack. Using single feed-forward network and integrating two feed-forward networks having multi-layers with backpropagation is employed for artificial neural network (ANN) modelling. In this modelling, the concept of the main network and space network is devised for multiple back propagation (MBP). The numerical analysis revealed that the temperature distribution in battery and fluid is greatly affected by increasing Cr. The maximum temperature located close to the upper edge of battery is found to get reduced significantly with the increase of Cr, but upto a certain limit above which reduction is marginal. The analysis carried out reveals that Cr and Q gen have no role in improving Nu avg while Pr and Re vary it significantly in each step. Moreover, Nu avg is found to increase with Re continuously irrespective of any Cr and Q gen. While, for oils with an increase in Pr and Re, Nu avg was found to reduce significantly. Nanofluids are found to be more effective in improving heat transfer from the battery pack when cooled by flowing nano-coolants over it. The MBP networks proposed are successfully trained, and hence they can be used for prediction of Nu avg .
Model updating is concerned about the correction of finite element models by processing the record of dynamic response from test structures in order to have an accurate model for any simulated analysis. Finite element model updating had emerged years ago as an important subject in structural dynamics. It has been used frequently and has been successfully applied to many fields especially in detecting the dynamic stiffness of a structure. The purpose of this study is to perform model updating of a go-kart chassis structure in order to reduce the percentage of error between the experimental modal analysis (EMA) and finite element analysis (FEA). Modal properties (natural frequency, mode shapes, and damping ratio) of the go-kart chassis structure were determined using both EMA and FEA. Correlation of the modal parameters gathered in FEA and EMA was carried out before optimizing the data from finite element. By adjusting the selective parameters, incongruities between those two analyses are generally reduced. The sensitivity of selected parameters is also obtained. The significant reduction in percentage of error before and after model updating procedure was carried out in this study clearly shows that model updating technique is a reliable method in reducing the discrepancies between EMA and FEA. Therefore, in cases of high discrepancies between analytical and actual test data, model updating can be considered as an option in order to obtain better correlation between those two sets of data.
The use of Li-ion battery in electric vehicles is becoming extensive in the modern-day world owing to their high energy density and longer life. But there is a concern of proper thermal management to have consistent performance. Therefore, proper cooling mechanism to have a good life and reliability on the battery system is necessary. The main objective of this analysis is to assess the maximum temperature that causes thermal runaway when the battery pack is cooled by several fluids. Five categories of coolants are passed over the heat-generating battery pack to extract the heat and keep the temperature in the limit. Different kinds of gases, conventional oils, thermal oils, nanofluids, and liquid metals are adopted as coolants in each category. This analysis is a novel study which considers different categories of coolant and conjugate heat transfer condition at the battery pack and coolant interface. In each group of coolant, five types of fluids are selected and analyzed to obtain the least maximum temperature of battery. The flow Reynolds number (Re), heat generation (Q gen ), and conductivity ratio (Cr) are other parameters considered for the analysis. The Nusselt number for air and water as coolant with increase in Re is studied separately at the end. The maximum temperature is found to increase with Q gen and decrease for Re and Cr. Thermal oils, nanofluids, and liquid metals are found to provide maximum temperature in the same range of 0.62 to 0.54. At the same time, gases have nearly the same effect at different values of Re and Cr.
Abstract. Frame structure is widely used in many engineering structures. Besides, vibrational problem is one of the main challenges in industry. Bolted joints are commonly used in industry to connect two or more mechanical parts and it plays a significant role in the dynamics characteristic of the structure. This study aims to perform a model updating procedure on a portal frame structure which consists of bolted joints. Modal parameters such as the natural frequencies, mode shapes and damping ratios are gathered through finite element analysis (FEA) and experimental modal analysis (EMA). Frame structure is set to be fixed-free boundary condition and equivalence of nodes is performed at the area of bolted joints. Correlation between these two sets of data is carried out. With the selected parameters identified to perform model updating on the structure by using sensitivity analysis, the discrepancies in natural frequencies were reduced between FEA and EMA.
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