a b s t r a c tWhile hydraulic fracturing has revolutionized hydrocarbon production from unconventional resources, waterless or reduced-water fracturing technologies have been actively sought due to concerns arising from the heavy use of water. This study investigates the feasibility of fracture stimulation by using cryogenic fluids to create a strong thermal gradient generating local tensile stress in the rocks surrounding a borehole. Cracks form when the tensile stress exceeds the material's tensile strength. This mechanism has not been exploited in the context of stimulation and may be used to fracture reservoir rocks to reduce or eliminate water usage. This paper reports initial results from a laboratory study of cryogenic fracturing. In particular, we have developed experimental setups and procedures to conduct cryogenic fracturing tests with and without confining stress, with integrated cryogen transport, measurements, and fracture characterization. Borehole pressure, liquid nitrogen, and temperature can be monitored continuously. Acoustic signals are used to characterize fractures before and after the experiments. Cryogenic tests conducted in the absence of the confining stress were able to create cracks in the experimental blocks and alter rock properties. Fractures were created by generating a strong thermal gradient in a concrete block semi-submerged in liquid nitrogen. Increasing the number of cryogenic stimulations enhanced fracturing by both creating new cracks as well as widening the existing cracks. By comparing the cryogenic fracturing results from unstressed weak concrete and sandstone, we found that the generation of fractures is dependent on the material properties. Water in the formation expands as it freezes and plays a competing role during cryogenic cooling with rock contraction, thus is an unfavorable factor. A rapid cooling rate is desired to achieve high thermal gradient.
During the past two decades, hydraulic fracturing has significantly improved oil and gas production from shale and tight sandstone reservoirs in the United States and elsewhere.Considering formation damage, water consumption, and environmental impacts associated with water-based fracturing fluids, efforts have been devoted to developing waterless fracturing technologies because of their potential to alleviate these issues. Herein, key theories and features of waterless fracturing technologies, including Oil-based and CO 2 energized oil fracturing, explosive and propellant fracturing, gelled LPG and alcohol fracturing, gas fracturing, CO 2 fracturing, and cryogenic fracturing, are reviewed. We then experimentally elaborate on the efficacy of liquid nitrogen in enhancing fracture initiation and propagation in concrete samples, and shale and sandstone reservoir rocks. In our laboratory study, cryogenic fractures generated were qualitatively and quantitatively characterized by pressure decay tests, acoustic measurements, gas fracturing, and CT scans. The capacity and applicability of cryogenic fracturing using liquid nitrogen are demonstrated and examined. By properly formulating the technical procedures for field implementation, cryogenic fracturing using liquid nitrogen could be an advantageous option for fracturing unconventional reservoirs.
Carbon fiber-reinforced polymers are considered a promising composite for many industrial applications including in the automation, renewable energy, and aerospace industries. They exhibit exceptional properties such as a high strength-to-weight ratio and high wear resistance and stiffness, which give them an advantage over other conventional materials such as metals. Various polymers can be used as matrices such as thermosetting, thermoplastic, and elastomers polymers. This comprehensive review focuses on carbon fiber-reinforced thermoplastic polymers due to the advantages of thermoplastic compared to thermosetting and elastomer polymers. These advantages include recyclability, ease of processability, flexibility, and shorter production time. The related properties such as strength, modulus, thermal conductivity, and stability, as well as electrical conductivity, are discussed in depth. Additionally, the modification techniques of the surface of carbon fiber, including the chemical and physical methods, are thoroughly explored. Overall, this review represents and summarizes the future prospective and research developments carried out on carbon fiber-reinforced thermoplastic polymers.
Increased levels of carbon dioxide have revolutionised the Earth; higher temperatures, melting icecaps, and flooding are now more prevalent. Fortunately, renewable energy mitigates this problem by making up 20% of human energy needs. However, from a “green environment” perspective, can carbon dioxide emissions in the atmosphere be reduced and eliminated? The carbon economic circle is an ideal solution to this problem, as it enables us to store, use, and remove carbon dioxide. This research introduces the circular carbon economy (CCE) and addresses its economic importance. Additionally, the paper discusses carbon capture and storage (CCS), and the utilisation of CO2. Furthermore, it explains current technologies and their future applications on environmental impact, CO2 capture, utilisation, and storage (CCUS). Various opinions on the best way to achieve zero carbon emissions and on CO2 applications and their economic impact are also discussed. The circular carbon economy can be achieved through a highly transparent global administration that is supportive of advanced technologies that contribute to the efficient utilisation of energy sources. This global administration must also provide facilities to modernise and develop factories and power stations, based on emission-reducing technologies. Monitoring emissions in countries through a global monitoring network system, based on actual field measurements, linked to a worldwide database allows all stakeholders to track the change in greenhouse gas emissions. The process of sequestering carbon dioxide in the ocean is affected by the support for technologies and industries that adopt the principle of carbon recycling in order to maintain the balance. This includes supporting initiatives that contribute to increasing vegetation cover and preserving oceans from pollutants, especially chemicals and radioactive pollutants, which will undoubtedly affect the process of sequestering carbon dioxide in the oceans, and this will contribute significantly to maintaining carbon dioxide at acceptable levels.
A laboratory study of cryogenic fracturing was performed to test its ability to improve oil/gas recovery from low-permeability reservoirs. Our objective is to develop well-stimulation technologies using cryogenic fluids, e.g. liquid nitrogen (LN) to increase permeability in a large reservoir volume surrounding wells. The new technology has the potential to reduce formation damage caused by current stimulation methods as well as minimize or eliminate water usage. The concept of cryogenic fracturing is that sharp thermal gradient (thermal shock) created at the surfaces of formation rocks by applying cryogenic fluid can cause strong local tensile stress and initiate fractures. We developed a laboratory system for cryogenic fracturing under true-triaxial loading, with liquid nitrogen delivery/control and measurement systems. The loading system simulates confining stresses by independently loading each axis up to about 5000 psi on 8"×8"×8" cubes. Both temperature in boreholes and block surfaces and fluid pressure in boreholes were continuously monitored. Acoustic and pressure-decay measurements were obtained before and at various stages of stimulations. Cubic blocks (8"×8"×8") of Niobrara shale, concrete, and sandstones were tested, and stress levels and anisotropies varied. Three schemes were considered: gas fracturing without cryo-stimulation, gas fracturing after low-pressure cryogen flowthrough, and gas fracturing after high-pressure cryogen flow-through. Results from pressure decay tests show that liquid nitrogen stimulation clearly increases permeability, and repeated stimulations further increase the permeability. Acoustic velocities and amplitudes decreased significantly following cryo-stimulation indicating fracture creation. In the gas fracturing without the stimulation, breakdown (complete fracturing) occurs suddenly without any initial leaking, and major fracture planes form along the plane containing principal stress and intermediate stress directions as expected theoretically. However, in the gas fracturing after cryogenic stimulations, breakdown occurred gradually and with massive leaking due to thermal fractures created during stimulation. In addition, the major fracture direction does not necessarily follow the plane containing principal stress direction, especially at low confining stress levels. In tests, we observed that cryogenic stimulation seems to disrupt the internal stress field. The increase in borehole temperature after stimulation affects the permeability of the specimen. When a stimulated specimen is still cold, it maintains high permeability because fractures remain open and local thermal tension is maintained near the borehole. When the rock warms back, fractures close and permeability decreases. In these tests, we have not used proppants. Overall, fractures are clearly generated by low and high-pressure thermal shocks. The added pressure of the high-pressure thermal shocks helps to further propagate cryogenic fractures 1 2 3 4 5 6 7 8 9 2 generated by thermal shock. Breakdown pressure ...
Highlights• A laboratory system for cryogenic fracturing under true-triaxial loading is developed.• Cryogen is flown through boreholes by a coaxial assembly under controlled pressure.• Designs for physical parameter measurements at cryogenic temperatures are optimized.• Acoustic, pressure decay, and breakdown tests effectively capture cryogenic fractures.• Data shows the laboratory design works adequately for cryogenic stimulation studies. AbstractThe concept of cryogenic fracturing is that a sharp thermal gradient developed by applying a cryogenic fluid on a rock surface causes a strong local tensile stressthat initiates fractures. Prior field tests suggest that field application with special equipment rated for cryogenic temperatures may deliver potential benefits. The tests did not, however, identify the fracture mechanisms at work in downhole conditions. In this study, we present our laboratory designs and procedures developed for studying cryogenic fracturing mechanisms in a well environment, and examine typical data indicative of the performance of the system. The experimental apparatus and procedures were specifically designed to conduct cryogenic fracturing tests in specimens under confining stress, with integrated cryogen transport, measurements, and fracture characterization.A true-triaxial loading system was built to simulate reservoir stress levels and anisotropic stress application, and was designed to avoid thermal stresses in tests involving cryogen by arranging discrete components in an open chamber. To maximize thermal shock on the wellbore surface, tubing and wellhead are configured so that liquid nitrogen enters the borehole and flow out after contributing to thermal shock.The temperature at boreholes and along flow lines, borehole pressure, and liquid nitrogen consumption are monitored throughout treatments. Acoustic transmission and pressure-decay measurements are used to characterize fractures before and after the experiments. Breakdown tests performed on un-stimulated specimens and stimulated specimens compare breakdown pressures of the two groups and thus evaluate the performance of thermal fracturing. The laboratory design was able to effectively apply cryogenic stimulations to laboratory rock specimens. The characterization methods were able to capture fracture creation and rock property changes due to cryogenic fracturing. KeywordsCryogenic rock fracturing Thermal shock Well stimulation Laboratory developmentShale and tight gas reservoirs
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