This study reports on the application of chemical looping combustion (CLC) in pressurized packed bed reactors using syngas as a fuel. High pressure operation of CLC in packed bed has a different set of challenges in terms of material properties, cycle and reactor design compared to fluidized bed operation. However, high pressure operation allows the use of inherently more efficient power cycles than low pressure fluidized bed solutions. This paper quantifies the challenges in high pressure operation and introduces a novel reactor concept with which those challenges can be addressed. Continuous cyclic operation of a packed bed CLC system is simulated in a 1D numerical reactor model. Importantly, it is demonstrated that the temperature profiles that can occur in a packed bed reactor as a result of the different process steps do not accumulate, and have a negligible effect on the overall performance of the system. Moreover, it has been shown that an even higher energy efficiency can be achieved by feeding the syngas from the opposite direction during the reduction step (i.e. countercurrent operation). Unfortunately, in this configuration mode, more severe temperature fluctuations occur in the reactor exhaust, which is disadvantageous for the operation of a downstream gas turbine. Finally, a novel reactor configuration is introduced in which the desired temperature rise for obtained hot pressured air suitable for a gas turbine is obtained by carrying out the process with two packed bed reactor in series (twostage CLC). This is shown to be a good alternative to the single bed configuration, and has the added advantage of decreasing the demands on both the oxygen carrier and the reactor materials and design specification.
For the design, scale-up and optimization of pressurized packed bed reactors for chemicallooping combustion, understanding of the effect of the pressure on the reactivity of the oxygen carriers is very important. In this work, the redox reactivity of CuO/Al 2 O 3 and NiO/CaAl 2 O 4 particles at elevated pressures have been measured in a pressurized hightemperature magnetic suspension balance. The experiments have demonstrated that the pressure has a negative influence on the reactivity and that this effect is kinetically controlled. The negative effect of the pressure might be caused by the decrease in the number of oxygen vacancies at higher pressures. Moreover, the reactant gas fraction has been demonstrated as an important parameter, probably related to competition between different species for adsorption on the oxygen carrier surface. These effects have been included in the kinetic model leading to a good description of the experimental results. The impact of these findings on packed-bed CLC applications with larger oxygen carrier particles has been investigated with a particle model that considers diffusion limitations and kinetics. It has been shown that the impact of diffusion limitations decrease with increasing pressure, due to the decrease in reaction rates and the increase in diffusion fluxes caused by Knudsen diffusion. The results have been validated by experiments with 1.7 mm NiO/CaAl 2 O 4 particles. These results corroborate that the selection of larger particles because of pressure drop considerations, does not lead to a large decrease in effective reaction rates, which is beneficial for packed-bed CLC applications.
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