We report a newly synthesized inorganic polymer photoresist with a high ceramic yield by the functionalization of polyvinylsilazane (KiON VL20) with 2‐isocyanatoethyl methacrylate via linkage or insertion reaction routes. The chemistry of the synthesis and the pyrolytic conversion as well as the mechanical evaluation were investigated by using various analytical instruments. We show for the first time that this photosensitive resin is a novel precursor for the fabrication of complex 3D SiCN ceramic microstructures with a 210 nm resolution via a two‐photon absorbed crosslinking process and subsequent pyrolysis at 600 °C under a nitrogen atmosphere. Moreover, the dimensional deformation during pyrolysis was significantly reduced by adding silica nanoparticles as a filler. In particular, the ceramic microstructures containing 40 wt % silica nanoparticles exhibited a relatively isotropic shrinkage owing to its sliding free from the substrate during pyrolysis.
Two-photon stereolithography (TPS) provides many advantages for achieving two-dimensional (2D) and threedimensional (3D) micrometer-scale polymeric, ceramic and metallic structures applicable to complicated optical and neoelectronic microdevices. In the fabrication of high-resolution 3D microstructures, TPS has significant advantages over conventional microelectromechanical system (MEMS) processing, which involves time-consuming multistep indirect fabrication processes. Many studies have recently been made to develop and improve the TPS process, focusing on creating greater efficiency, higher resolution, and greater productivity, which are essential requirements of a practical TPS process. For the first time, an artistic microstructure has recently been successfully produced with an ultraprecise spatial resolution, sub-30 nm nanofibers, 3D multilayer imprint stamps for mass production, and ceramic 3D microstructures. In this review, we report the progress of twophoton polymerization based on 3D microfabrication, including the results obtained from the original research. This report is presented in three sections: improvement of resolution, precise design schemes, and applications of 3D microstructures.Precise micro 3D pattern fabricated by two-photon lithography.
In this study, we report a neo-conceptive three-dimensionally (3D) crossing manifold micromixer (CMM) embedded in microchannel. Fabricated by sequential processes of photolithography and two photon absorption stereolithography, this leads to a microfluidic system with a built-in micromixer in a site controlled manner. The effectiveness of CMM is investigated numerically and experimentally. Through the numerical simulation, it is estimated that a high mixing ratio of 90% can be obtained even in a channel length shorter than five times the channel width. This compares well with the conventional passive type of micromixers that have a gradual increase in mixing efficiency with the length of the channel. Furthermore, the mixing performance of the realized CMM built-in microchannel is observed by confocal microscopy.
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