Background: Copper is the primary metal used in integrated circuit manufacturing of today. Even though copper is face centered cubic it has significant mechanical anisotropy depending on the crystallographic orientations. Copper metal lines in integrated circuits are polycrystalline and typically have lognormal grain size distribution. The polycrystalline microstructure is known to impact the reliability and must be considered in modeling for better understanding of the failure mechanisms. Methods: In this work, we used Voronoi tessellation to model the polycrystalline microstructure with lognormal grainsize distribution for the copper metal lines in test structures. Each of the grains is then assigned an orientation with distinct probabilistic texture and corresponding anisotropic elastic constants based on the assigned orientation. The test structure is then subjected to a thermal stress.
Millisecond anneal techniques have been demonstrated to achieve fully recrystallized, highly activated, shallow, and abrupt junctions in silicon with both p- and n-type dopants due to the technique's fast time scale and high temperature. To understand and model the effects of millisecond laser annealing, knowledge of the true thermal profile experienced by the active semiconductor region must be known. This work simulates the impacts of a scanning laser in a series of shallow implants, and compares those results to experimental results. Arsenic ion (As+) implant energies of 10, 19, and 25 keV at doses of 1.5 × 1015 and 3 × 1015 cm−2 into a silicon-on-insulator substrate are studied to achieve different doping levels and amorphization depths. The recrystallization, activation, and mobility of the laser annealed, ion implanted experimental cells are then analyzed. For each experiment, Sentaurus technology computer aided design is used to create a calibrated 2D laser model to approximate the thermal budget of the lasing recipes (850–1250 °C) then using that output as an input into lattice kinetic Monte Carlo (LKMC) to simulate the solid phase epitaxial regrowth (SPER) during anneal of the various implant conditions. Sheet resistance and Hall effect measurements were used to correlate dopant activation and mobility with the regrowth process during laser anneal, showing the onset of high conductivity associated with completion of SPER in the films. The LKMC model shows an excellent agreement with cross section transmission electron microscopy, correlating the increase of conductivity with completion of crystal regrowth, increased activation, and crystal quality at various temperatures. Shallow, lower dose implants are capable of single crystal regrowth, producing high levels of activation >1 × 1020 cm−2 and nominal mobilities for highly arsenic-doped silicon. However, higher energy implants that fully amorphize the film regrow polycrystalline silicon with low mobilities even at very high temperatures (1250 °C), unsuitable for source–drain formation in logic devices.
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