SynopsisThe glass transition temperature ( Tg) is used as a parameter to monitor the isothermal cure of a tetrafunctional aromatic diamine and a difunctional aromatic epoxy system. There is a oneto-one relationship between T, and conversion that is independent of cure temperature, T,,,. Prior to vitrification ( Tg = Tmm), the reaction is only kinetically controlled after vitrification, the reaction becomes diffusion-controlled. Time-temperature shifts of T, vs. In (time) data a t different cure temperatures to form a master curve for the kinetically controlled reaction a t an arbitrary reference temperature yield a single Arrhenius activation energy (15.2 kcal/mole). The master curve and the reaction activation energy are used in calculating iso-T, contours prior to vitrification and also the vitrification contour in the time-temperature-transformation (TTT ) isothermal cure diagram for the system. The chemical kinetics of the reaction is satisfactorily described by a n autocatalyzed reaction mechanism. The overall rate constant of the reaction in both kinetically and diffusioncontrolled regimes is modeled by a combination, in parallel, of the chemical rate constant and the diffusion rate constant. The chemical rate constant has the usual Arrhenius form, whereas the diffusion rate constant is assumed to be given by a modified form of the WLF equation. Results suggest that both primary and secondary amino hydrogens are equally reactive. A theoretical model for calculating Tg as a function of conversion is presented for a network-forming system with one bond-forming reaction.
INTRODUCTIONCuring of thermosetting materials generally involves the transformation of low molecular weight liquids to high molecular weight amorphous solids by means of chemical reactions. The curing process is of particular importance in the making of structural composites, coatings, adhesives, and electronic encapsulants. A useful framework for understanding and conceptualizing the changes that occur during cure of a thermosetting system is the isothermal time-temperature-transformation ( TTT ) cures. Such a diagram, schematically shown in Figure 1, displays the states of the material and characterizes the changes in the material during isothermal cure vs. time.'-3 Material states include liquid, sol glass, sol/gel rubber, gel rubber, sol/gel glass, gel glass, and char. The various changes occurring in the material during isothermal cure are characterized by contours of the times to reach the events. Relevant contours could include molecular gelation (corresponding, for the simplest systems, to the unique conversion at the molecular gel point), macroscopic gelation (not Journal of Applied Polymer Science, Vol. 41, 2885-2929 shown in Fig. 1 ) (corresponding, e.g., to an iso-viscosity state), vitrification (corresponding to the glass transition temperature, Tg, rising to the cure temperature, T,,,,) , devitrification (corresponding to Tg decreasing to T,,,, because of thermal degradation), and char formation (corresponding to Tg increasing ...