Strain-induced crystallization of natural rubber samples with various network-chain densities, ν, was investigated by synchrotron X-ray diffraction measurements. It was found that the onset strain of crystallization was almost independent of ν. Lateral crystallite size and degree of orientational fluctuations of crystallites were also evaluated. These results indicated that stretched molecular chains acted as nuclei while surrounding chains could also contribute to the crystal growth. Deformation of crystal lattice with nominal stress was detected, and the strain-induced crystallites were found to be responsible for the increased modulus upon elongation. The unit cell volume decreased almost linearly with nominal stress. By assuming the deformation mechanism of the rubber network as a pantograph, the reinforcement effect of the crystallites is thought to be brought out not directly by crystallites connected in series but indirectly through the surrounding network chains.

Molecular orientation and strain-induced crystallization of vulcanized natural rubber during uniaxial deformation were studied via in situ synchrotron wide-angle X-ray diffraction (WAXD). The high intensity of synchrotron X-rays and new image analysis methods made it possible to estimate mass fractions of the strain-induced crystals and the amorphous chains in both oriented and unoriented states. Contrary to the conventional conception, it was found that, in highly stretched natural rubber, most chains remained unoriented in the amorphous phase; only a few percent of the amorphous chains were oriented and the rest of the chains were in the crystalline phase. This indicates that stress induces a network of microfibrillar crystals that is responsible for the elastic properties. The new information has prompted us to reconsider the relationships of molecular orientation, induced crystallization and mechanical behavior in natural rubber.

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Structure evolution during deformation of unfilled natural rubber ͑NR͒ vulcanizate and filled ones with carbon black or calcium carbonate was investigated by the synchrotron x-ray diffraction. The crystallization onset strain, ␣ 0 , was found to decrease by the inclusion of the filler. However, corrected ␣ 0 values into the effective strain ratio of deformable rubber portion were almost constant between filled and unfilled samples. Accordingly, our model of strain-induced crystallization of unfilled NR vulcanizates, assuming that melting temperature is independent of network-chain length ͑n͒, was applied to the filled samples. The discrepancy between classical theories and experimental results was thought to come from the distribution of n. By the inclusion of filler, the lateral crystallite size was decreased but the orientational fluctuation increased. The lattice of the strain-induced crystallites changed almost linearly with the nominal stress. In addition, the degree of lattice deformation decreased with the filler content, especially in the carbon black-filled system. All these experimental results are consistent with the proposed model.