An acoustic sensor, the Leybold Inficon Composer™, was implemented downstream to a production-scale tungsten chemical vapor deposition cluster tool for in situ process sensing. Process gases were sampled at the outlet of the reactor chamber and compressed with a turbomolecular pump and mechanical pump from the sub-Torr process pressure regime to above 50 Torr as required for gas sound velocity measurements in the acoustic cavity. The high molecular weight gas WF 6 mixed with H 2 provides a substantial molecular weight contrast so that the acoustic sensing method appears especially sensitive to WF 6 concentration. By monitoring the resonant frequency of exhaust process gases, the depletion of WF 6 resulting from the reduction by H 2 was readily observed in the 0.5 Torr process for wafer temperatures ranging from 300 to 350°C. Despite WF 6 depletion rates as low as 3%-5%, in situ wafer-state metrology was achieved with an error less than 6% over 17 processed wafers. This in situ metrology capability combined with accurate sensor response modeling suggests an effective approach for acoustic process sensing in order to achieve run-to-run process control of the deposited tungsten film thickness.