Identification of learning organisation key elements leading to successful implementation of Six Sigma: an empirical study

Bagherian, Anthony; Gershon, Mark; Swarnakar, Vikas

doi:10.1504/ijpqm.2023.129612

Cited by 2 publications

(4 citation statements)

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“…By prioritizing critical challenges, adopting sustainable practices and integrating ethical considerations, organizations could navigate the complexities of Industry 4.0 and achieve successful installation. Continuous adaptation, collaboration, and ongoing learning organization (Bagherian, Gershon, & Swarnakar, 2023) are essential for long-term success in this evolving landscape. The findings presented in this study empower stakeholders to make informed decisions and contribute to the responsible and sustainable advancement of smart manufacturing in Germany.…”

Section: Discussionmentioning

confidence: 99%

Smart Factory Advancement in Industry 4.0: Exploring Barriers and Strategic Approaches through Empirical Investigation

Bagherian,

Srivas,

Mukherjee

2024

Preprint

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This study investigates the barriers and strategies related to the installation of smart factories in the manufacturing domain, with a focus on the manufacturing industry integrated with a German company as a case study. Utilizing the Best Worst Method (BWM), 47 performance variables were assessed and ranked in nine key groups, revealing significant factors that influence the installation of the smart factory. Technological challenges, complexity, and integration emerged as critical priorities, emphasizing the essence of robust IT infrastructure and agile software development practices. Additionally, e-waste management and energy efficiency were highlighted as imperative aspects for sustainable smart factory operations. Ethical considerations, including worker safety standards and data governance, were emphasized for ethical and societal sustainability. Theoretical implications elucidate the contribution to existing knowledge by identifying and ranking key barriers, revealing effective strategies, and expanding understanding in specific areas such as e-waste management and ethical supply chain methodology. Practical contributions offer insight to optimize the design and implementation of smart factories, focusing on strategic prioritization, comprehensive planning, and ongoing adaptation. Nevertheless, it is essential to acknowledge limitations, including the reliance on expert opinions, sector-specific applicability, and the need for larger sample sizes. Future research avenues could include cross-industry comparative studies and the incorporation of cutting-edge technology like blockchain and artificial intelligence (AI). Ultimately, this research offers insightful knowledge about the challenges and opportunities of smart factory installation in the manufacturing sector, particularly in Germany. By clarifying identified barriers and adopting recommended strategies, organizations could navigate the complex landscape of smart factory adoption and contribute to the ongoing digital conversion of the industrial sector.

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Section: Discussionmentioning

confidence: 99%

Smart Factory Advancement in Industry 4.0: Exploring Barriers and Strategic Approaches through Empirical Investigation

Bagherian,

Srivas,

Mukherjee

2024

Preprint

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“…Organizational learning is essential for the implementation of OPEX initiatives in all organizations because the creation, acquisition, and transition of knowledge and experience within the company reinforce them in overall OPEX deployment process particularly in the current competitive era (Bagherian et al, 2021). Competitive advantage and its threat are the primary drivers for the adoption of OPEX initiatives, which is most often in the form of Lean manufacturing, Six Sigma, Lean Six Sigma, or Agile manufacturing deployment (Jensen, 2017;Bagherian et al, 2021). In principle, continuous learning can result in continuous improvement, which is the same objective as the OPEX initiative Six Sigma program.…”

Section: Literature Reviewmentioning

confidence: 99%

Section: Literature Reviewmentioning

confidence: 99%

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An empirical study into the reasons for failure of sustaining operational excellence initiatives in organizations

Antony

Sony

McDermott

et al. 2022

TQM

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PurposeOperational excellence (OPEX) initiatives such as Lean, Six Sigma, Lean Six Sigma and Agile have some common characteristics that can be understood through their adoption in organizations. The objective of this research is to present the results of an online survey highlighting the most critical reasons for failure of OPEX initiatives.Design/methodology/approachThis study presents the results of a survey from 106 experts from different countries who have been involved in OPEX implementation. The experts were Six Sigma Master Black Belts, Black Belts and Champions from different manufacturing and service organizations. The developed questionnaire was initially tested with the help of seven experts to ensure their technical validity and soundness.FindingsThe study found 15% of companies surveyed have not adopted any form of OPEX methodology. The top three reasons for non-adoption of OPEX were also found. In terms of the use of various OPEX methodologies, more than 75% of companies were employing Six Sigma and less than 50% were engaged in Lean initiatives. Another surprising result was that less than 5% of the companies were utilizing Kaizen and other continuous improvement methodologies for improving the efficiency and effectiveness of organizational processes. The study further finds top five failure factors for sustaining OPEX initiatives in manufacturing, service, large and small organizations.Research limitations/implicationsThe study reports the outcomes based on an online survey with limited sample size. Moreover, the number of samples from small and medium-sized enterprises (SMEs) was less than 25, and therefore it was difficult to make any robust conclusions in the comparison of failure factors between large enterprises and SMEs.Originality/valueTo the best of the authors’ knowledge, this is the first empirical study that has attempted to explore the reasons for failure of OPEX initiatives. The authors argue that a greater understanding of the reasons for failure of OPEX initiatives can provide an input to develop a framework that can mitigate the failures and costs associated with such failures.

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Identification of learning organisation key elements leading to successful implementation of Six Sigma: an empirical study

Cited by 2 publications

References 0 publications

Smart Factory Advancement in Industry 4.0: Exploring Barriers and Strategic Approaches through Empirical Investigation

Smart Factory Advancement in Industry 4.0: Exploring Barriers and Strategic Approaches through Empirical Investigation

An empirical study into the reasons for failure of sustaining operational excellence initiatives in organizations

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