Effect of whisker alignment on microstructure, mechanical and thermal properties of Mg-SiCw/Cu composite fabricated by a combination of casting and severe plastic deformation (SPD)

Wang, Yinwei; Tayyebi, Moslem; Tayebi, Morteza; Yarigarravesh, Mahdireza; Liu, Shoufa; Zhang, Hongwei

doi:10.1016/j.jma.2022.11.004

Cited by 23 publications

(6 citation statements)

References 42 publications

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“…Similar results are found for Al/Cu/SiC laminated composites, whose ultimate tensile strength (UTS) ranges from 150 to 340 MPa [71]. In turn, for a Mg-SiCw/Cu composite fabricated by a combination of casting and severe plastic deformation (SPD), strength was increased to 230 MPa; and with the hardening phase SiCw, strength was increased to 310 MPa [72]. Another Mg alloy, AZ60, was reinforced with particles and exhibited a UTS of 350 MPa [73].…”

Section: Discussionsupporting

confidence: 66%

Comprehensive Research of FSW Joints of AZ91 Magnesium Alloy

et al. 2023

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For the friction stir welding (FSW) of AZ91 magnesium alloy, low tool rotational speeds and increased tool linear speeds (ratio 3.2) along with a larger diameter shoulder and pin are utilized. The research focused on the influence of welding forces and the characterization of the welds by light microscopy, scanning electron microscopy with an electron backscatter diffraction system (SEM-EBSD), hardness distribution across the joint cross-section, joint tensile strength, and SEM examination of fractured specimens after tensile tests. The micromechanical static tensile tests performed are unique and reveal the material strength distribution within the joint. A numerical model of the temperature distribution and material flow during joining is also presented. The work demonstrates that a good-quality joint can be obtained. A fine microstructure is formed at the weld face, containing larger precipitates of the intermetallic phase, while the weld nugget comprises larger grains. The numerical simulation correlates well with experimental measurements. On the advancing side, the hardness (approx. 60 HV0.1) and strength (approx. 150 MPa) of the weld are lower, which is also related to the lower plasticity of this region of the joint. The strength (approx. 300 MPa) in some micro-areas is significantly higher than that of the overall joint (204 MPa). This is primarily attributable to the macroscopic sample also containing material in the as-cast state, i.e., unwrought. The microprobe therefore includes less potential crack nucleation mechanisms, such as microsegregations and microshrinkage.

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Section: Discussionsupporting

confidence: 66%

Comprehensive Research of FSW Joints of AZ91 Magnesium Alloy

et al. 2023

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“…In similar studies, increased thermal conductivity and improved mechanical properties have been achieved by dispersing silicon wiskers in a magnesium melt, which are then bonded to copper layers by warm accumulative roll bonding (ARB) [8]. The same effect was observed with silicon particles sandwiched between aluminum and nickel layers bonded to copper plates from the outside using the ARB process [9].…”

Section: Introductionmentioning

confidence: 90%

An X-ray Microscopy Study of the Microstructural Effects on Thermal Conductivity in Cast Aluminum-Copper Compounds

Fromm

Kahra

Selmanovic

et al. 2023

Metals

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A metallurgical joint between aluminum and copper established by compound casting provides for high thermal conductivity, which is required for lightweight cooling solutions in applications such as high-power light-emitting diodes or computer processors. If casting is employed in a silane-doped inert gas atmosphere whose oxygen partial pressure is adequate to extreme high vacuum, reoxidation of the active surfaces of aluminum and copper is prevented, and thus a metallurgical bond can be created directly between aluminum and copper. With this approach, thermal conductivities as high as 88.3 W/m·K were realized. In addition, X-ray microscopy was used to shed light on the microstructure–thermal property relationship. It is demonstrated that both porosity and non-bonded areas have a substantial impact on the thermophysical properties of the compound zone. Based on the data obtained, casting parameters can be developed that provide for defect-free bonding zones and optimal heat transfer between the joining partners.

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“…In powder metallurgy, metal powders are mixed with ceramic particles and consolidated under high pressure [9][10][11]. This process can produce MMCs with a uniform dispersion of ceramic particles in the metal matrix, which can significantly improve the mechanical properties of the material [12][13][14][15][16][17].…”

Section: Introductionmentioning

confidence: 99%

The Effect of Hybrid B4C and Si3N4 Nanoparticles on the Mechanical and Physical Properties of Copper Nanocomposites

Djouider,

Alhawsawi,

Elmoujarkach

et al. 2023

Metals

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This study investigated the effects of reinforcing pure copper with hybrid B4C and Si3N4 nanoparticles on the mechanical and physical properties of the nanocomposite matrix. The composite matrix was prepared using the powder metallurgy (PM) method, allowing uniform nanoparticle dispersion within the copper matrix. The PM method was a practical approach for achieving a homogeneous and good dispersion of the reinforcing particles in the matrix while controlling the porosity and improving the microstructure of the fabricated composite matrix. The addition of B4C and Si3N4 are both very hard and dense materials. When added to a material, they can fill voids and reduce porosity. This can lead to significant improvements in the material’s mechanical properties. The study found that adding hybrid B4C and Si3N4 nanoparticles enhanced the microhardness and mechanical properties of the nanocomposites. The improvements in the mechanical and physical properties of such composites containing 5% B4C were 21.6% and 18.4% higher than the copper base alloy. The findings suggest that including ceramic particles is a viable strategy for enhancing the mechanical characteristics of copper in its pure form. For example, adding 5% B4C particles to copper resulted in a 23% increase in Young’s modulus of the material while reducing electrical conductivity by 4.6%. On the other hand, the hybrid composite Cu/5%B4C + 2.5%Si3N4 showed a 32% improvement in Young’s modulus and 71% in the microhardness value compared to the base metal. This makes it a promising option for various engineering applications, such as high-performance electrical contacts and bearings.

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Effect of whisker alignment on microstructure, mechanical and thermal properties of Mg-SiCw/Cu composite fabricated by a combination of casting and severe plastic deformation (SPD)

Cited by 23 publications

References 42 publications

Comprehensive Research of FSW Joints of AZ91 Magnesium Alloy

Comprehensive Research of FSW Joints of AZ91 Magnesium Alloy

An X-ray Microscopy Study of the Microstructural Effects on Thermal Conductivity in Cast Aluminum-Copper Compounds

The Effect of Hybrid B4C and Si3N4 Nanoparticles on the Mechanical and Physical Properties of Copper Nanocomposites

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