Analisis Efektifitas Mesin/Alat Pabrik Gula Menggunakan Metode Overall Equipments Effectiveness

Abstract

The national sugar production capability especially of the state owned sugar factory tends to decrease while demand increases. To overcome the problem, government has issued the presidential Decree No. 5/2010 and declared a revitalization program of sugar industry as a priority development program. The Ministry of Industry has implemented the program by restructuring the sugar factory's machinery/equipments. Since there are many of factories (51 units) and the budget is limited, the ministry should be selective as to which factories need to be restructered, and therefore the program shoud be supported by prior information about the machinery efficiency status of each factory. To provide those information, this study applies the application of the Overall Equipment Effectiveness (OEE) method on 39 state owned sugar factories. The results indicate that the everage rate of OEE for the 39 sugar factories for the year of 2010 to 2012 is 61.28% (best practice: 77.4%), while Availability, Performance, and Quality is 86.43%, 91.39%, and 77.02% respectively. The study also identifies 19 worst factories in efficiency, and therefore recommends those factories as priority to be restructured.

Risk Management of Sugar Production Due to the Magnitude of Losses (Case Study of PT Perkebunan Nusantara X)

“…The sugar industry in Indonesia is able to absorb a large workforce starting from on-farms to off-farms, has forward and backward linkages, and can improve the welfare of the community (Fahriyah et al 2012;Neves et al 2009;Susilowati and Trinaprilla, 2012;Subiyanto, 2014).…”

Competitive Position and Business Strategy of Sugar Cane Plantation Company (Case Study PTPN X Surabaya)

“…While, the threats factor with the highest score is the dependence towards imported sugar, 0.277 while the lowest score is the low interest of farmers in planting sugarcane, 0.125. The government should prioritize the funding on sugar industries which urgently requires the funding (Subiyanto, 2014). The dependency in sugar import caused the growth of sugar industry to decrease and also one threat towards the food security in Indonesia where the demand of staple food is fulfilled as much as possible by the domestic production (Kusumanto, 2016).…”

“…Sugar is also one of the commodities which has a strategic value for food security and the increase of economy growth in Indonesia. However, nationally at present the sugar production could not meet the need for household consumption nor the industry (Subiyanto, 2014). The demand for sugar increases gradually due to the population increase, income, and the industrial development of food and beverages.…”

Throughput Analysis on a Multi-state Manufacturing System by Considering Availability

“…The decision variables are the frequency of preventive maintenance, the schedule, length of production runs, the number of batches, bath sizes, and the production schedule for each production run. The availability analysis has been carried out in Subiyanto [10]; Salsabila and Siswanto [11]. Subiyanto [10] applies the application of the Overall Equipment Effectiveness (OEE) method on 39 stateowned sugar factories.…”

“…The availability analysis has been carried out in Subiyanto [10]; Salsabila and Siswanto [11]. Subiyanto [10] applies the application of the Overall Equipment Effectiveness (OEE) method on 39 stateowned sugar factories. This study also identifies 19 worst factories inefficiency and gives some recommendation to restructure these factories.…”