Fabrication of dense KNN‐based lead‐free piezoelectric ceramics at low temperatures in short time through a cost‐effective way remains a challenge. Herein, this challenge could be addressed by using reactive flash sintering. It is demonstrated that the phase transformation of KNbO3‐NaNbO3 into (K,Na)NbO3 and densification occur simultaneously during the flash event. Most importantly, ZrO2 doping can greatly decrease the onset flash temperature, which is ascribed to the increased conductivity of sample. In addition, the current limit has a significant effect on the phase transformation and densification. The flash‐sintered KNN ceramics exhibit the good ferroelectric and piezoelectric properties. Furthermore, the ZrO2 doped and undoped KNN ceramics show a comparable coercive field Ec, which may be related to the residual point defects after the flash. Besides the Joule heating, the avalanche generation of point defects is suggested to be responsible for the ultrafast solid‐state reaction and densification rates.
Ceramic matrix nanocomposites containing graphene possess superior mechanical properties. However, these nanocomposites are very difficult to be prepared using the conventional methods due to severe grain growth and simultaneous degradation of the graphene at high sintering temperatures and long dwell time. Herein, the dense ZrO2/rGO (reduced graphene oxide) nanocomposites are successfully fabricated by flash sintering of the green compacts consisting of ZrO2 nanoparticles and graphene oxide (GO) at 893–951℃ in merely 5 seconds under the alternating current (AC) electric fields of 130–150 V cm−1. The GO can be in situ thermal reduced during the flash sintering. The as‐prepared ZrO2/rGO nanocomposites exhibit excellent mechanical properties. This study presents a green and simple approach to fabricate the dense ceramic matrix nanocomposites reinforced with graphene at low temperatures in a short time.
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