With FEM software of AdvantEdge, a model was created to analyze cutting force and thermal in the high-speed milling process, this model included a complete milling process of cutter radius. Combined with experiments validation, in high-speed milling, the normal force is greater than the tangential force and result in greater residual stress of that direction, which indicates that mechanical force play an essential part on the formation of residual stress. When the speed is over certain scope, the cutting force decreases, but the cutting temperature has been rising. In Roughing, by limiting the range of high-speed the residual tensile stress impact can be reduced. While in finishing, as the feed rate reducing the residual tensile stress will decrease greatly, improving the surface quality of thin-walled parts.
In the aerospace and auto industries, the residual tensile stresses will cause the structures broke and damaged. Hence, different methods were considered to optimize the machining processes. In this article, a residual stresses calculation model using AdvantEdge 2D turning was integrated with 2D milling physical model in order to analyze high-speed milling thin-walled workpiece. Through optimizing the processing parameters (improving the cutting speed and decreasing the cutting depth) during high-speed milling, not only we can get a high removal rate and receive a distribution of equably surface residual stresses, but also a slowing down trend of in-depth residual stress can be obtained. In addition, we evaluate this method using a typical part at the sensitive area, and the machining quality can be improved obviously.
Through analyzing the pattern data of computerized jacquard knitting wrap machine, comparing the current storages structure and type, this paper introduces a method for Flash file structure of jacquard data. The method takes advantage of ARM chip to achieve the operations for access and modification of Flash, designing a management procedures of jacquard data access from the perspective of increasing the Flash life. The management procedures not only complete read and write operations, but also meet the requirement of jacquard high-speed data transfer.
The clamping force and clamping sequence in the process of thin-walled parts is an important factor affecting the quality of the workpiece. This article focused on solving the parts clamping force of the locating point and clamping sequence, according to the process of clamping force on the workpiece, by the means of screw theory and the minimum modulus principle, taking the contact friction into account, the article established a mathematical model. Furthermore, a new approach to optimize clamping and clamping sequence has been put forward combining Matlab optimization toolbox, which provided guidance basic theory for the preload design of the clamping process and flexible clamping. Finally a detailed discussion was conducted to the calculation of clamping force and clamping sequence by using some practical examples.
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