Flash laser heating using short-pulsed laser irradiation of a surface is demonstrated to be a promising new approach for effective removal of particulate contaminations of sizes as small as 0.1 μm. This is very useful because micron- and submicron-sized particulates adhere tenaciously onto a solid surface, and conventional cleaning techniques are inadequate for removal. Several varieties of the new laser-cleaning techniques have been developed by us as well as by others. For example, the pulsed laser irradiation can be used with or without the simultaneous deposition of a thin liquid film on the surface to be laser cleaned. The laser wavelength can also be chosen so that absorption occurs mainly at the sample surface, or in the liquid, or in the particulate, or in a combination of these. In this paper, we discuss and compare examples of these different approaches. We find that laser cleaning with highest efficiency is achieved by choosing a laser wavelength that is strongly absorbed by the surface together with pulse depositing a water film of thickness on the order of microns on the surface momentarily before the pulsed laser irradiation. This permits the effective removal of particles smaller than ∼20 μm, down to as small as 0.1 μm, from a solid surface using a modest ultraviolet laser fluence of ∼0.1 J/cm2.
Laser cleaning with pulsed ultraviolet and infrared lasers is successfully employed to remove particulate contamination from silicon wafer surfaces and from delicate lithography membrane masks. Particulate material investigated include latex, alumina, silicon, and gold. Gold particles as small as 0.2 μm can be effectively removed. This new and highly efficient laser cleaning is achieved by choosing a pulsed laser with short pulse duration (without causing substrate damage), and a wavelength that is strongly absorbed by the surface; the removal efficiency is further enhanced by depositing a liquid film of thickness on the order of micron on the surface just before the pulsed laser irradiation.
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