Medium frequency transformers (MFTs) are a key component of DC–DC dual active bridge (DAB)-type converters. These technologies are becoming a quintessential part of renewable energy solutions, such as photovoltaic systems and wind energy power plants, as well as in modern power grid interfaces functioning as solid-state transformers in smart-grid environments. The weight and physical dimensions of an MFT are key data for the design of these devices. The size of an MFT is reduced by increasing its operating frequency. This reduction implicates higher power density through the transformer windings, as well as other design requirements distinct to those used for conventional 60/50 Hz transformers; therefore, new MFT design procedures are needed. This paper introduces a novel methodology for designing MFTs, using nanocrystalline cores, and tests it using an MFT–DAB lab prototype. Different to other MFT design procedures, this new design approach uses a modified version of the area-product technique, which consists of smartly modifying the core losses computation, and includes nanocrystalline cores. The core losses computation is supported by a full analysis of the dispersion inductance. For purposes of validation, a model MFT connected to a DAB converter is simulated in Matlab-Simulink (The MathWorks, v2014a, Mexico City, Mexico). In addition, a MFT–DAB lab prototype (1 kVA at 5 kHz) is implemented to experimentally probe further the validity of the methodology just proposed. These results demonstrate that the analytic calculations results match those obtained from simulations and lab experiments. In all cases, the efficiency of the MFT is greater than 99%.
High performance, highly efficient DC-DC converters play a key role in improving the penetration of renewable energy sources in the context of smart grids in applications such as solid-state transformers, built-in power drives in electric vehicles and interfacing photovoltaic and wind-power systems. Advanced medium-frequency transformers (MFTs) are fundamental to enhance DC-DC converters and determining its behavior, therefore MFT design procedures have become increasingly important in this context. This paper investigates which type of core material, between nanocrystalline and silicon steel, has the best properties for designing MFTs for distinct applications. Unlike to other proposals, in this work, two 1 kVA-120 V/240 V-1 kHz lab MFT prototypes, with a different type of core material, are developed for the purpose of comparing its physical characteristics, behavior, and performance under real-life conditions. A final section, the experimental results show that the nanocrystalline MFT has greater power density and efficiency. The results of this work introduce nanocrystalline MFTs as an option in a wider range of applications in niches in which other materials are currently used.
The emerging Modular Multilevel Converters (MMC) technology is expected to play a key role in the construction of DC grids and integration of renewable energy sources (RESs) at bulk to medium and high voltage. The DC option is also perceived as solution to the steady increase in power demand and the collection of disperse conventional and variable generations. These can be achieved while maintaining the control and operation of the grid into the smart grid playground without affecting the environment. Therefore, this paper presents the characteristics of the MMC along with the modulation techniques as well as control methods for MMCbased high multilevel structures. Also the MMC-HVDC advantages for integrating RES are reviewed. At final section the technical and environmental benefits of using MMC for DC grids are discussed.
This paper introduces an advanced transformerless multilevel hybrid-conversion topology intended for the interconnection of renewable DC sources at small-scale. The most important contribution presented in this paper is the generation of two isolated DC sources from a single DC source without the use of any type of transformer. The DC sources feed a nine-level DC/AC hybrid cascade multilevel converter. This advanced topology is achieved by redesigning the conventional DC/DC Buck topology, attached to the multilevel converter, and embedding a suitable switching strategy along with a Field Programmable Gate Array (FPGA)-based control. The advantages of the proposed structure, when compared to other proposals in the literature, are higher efficiency, reduced number of power switches, and high power density derived of transformerless characteristic. As a way to highlight differences and advantages of this converter over other options recently available in the literature, this paper carries out a quantitative evaluation comparing the number of voltage levels and the number of elements involved in the structure of DC/AC multilevel converters. The mathematical model and control strategy of the converter are explained and analyzed by means of simulations. Finally experimental results, obtained from a laboratory-scale prototype, show the performance of the system and demonstrate its relative advantages.
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