This paper presented a systematic approach to electro-textile pressure sensors dependent on interdigitated capacitors (IDCs) printed on fabric. In this study, we proposed a highly sensitive, broad-range pressure sensor based on the combination of porous Ecoflex, carbon nanotubes (CNTs), and interdigitated electrodes. Firstly, characterizations of the interdigitated capacitor using silver ink on Cotton and Polyester fabric were completed by precision LCR meter across the frequency range from 1 to 300 kHz. The effect of the fabric on the performance of sensor sensitivity was included. Secondly, estimating and optimizing the volume fraction of CNTs and air gaps on the properties of composites are included. The presence of volume fraction CNTs enhanced the bond strength of composites and improved sensor deformability. The robustness of the presented sensor was demonstrated by testing under high pressure at 400 kPa for more than 20,000 cycles. Thirdly, the combination of CNTs and porous dielectric achieved a broad detection range (400 kPa) with a sensitivity range from 0.035 (at 400 kPa) to 0.15 $${\mathrm{KPa}}^{-1}$$ KPa - 1 (at 50 kPa). Finally, the Cotton and Polyester substrate comparison demonstrates that selecting a suitable dielectric substrate affects sensor sensitivity and signal output.
This study presents a respiration sensor that is dependent on a parallel capacitor, including connection lines and electrodes embroidered on textiles. First, characterizations of the respiration capacitor using a silver thread, including a combination of porous Eco-flex simulating air in the lungs due to respiration, were evaluated using an LCR meter. Second, the effects of air gaps on the detection of respiration motions according to the change in electrode distance under pressure were presented. The data values were measured from 1 to 300 kHz using an LCR meter and dielectric test fixture. Third, actual breathing was examined in four patterns: normal breathing, deep breathing, hyperventilation, and apnea. The test was performed after fabricating a clothing-type breathing sensor. Finally, the change in capacitance for actual respiration was determined by wearing a clothing-type respiration sensor based on the data collected. The effectiveness of the respiration sensor was demonstrated by measuring it to discern all waveforms, cycles, and ranges associated with the breathing pattern.
Many studies have been conducted to develop electronic skin (e-skin) and flexible wearable textiles which transform into actual “skin”, using different approaches. Moreover, many reports have investigated self-healing materials, multifunctional sensors, etc. This study presents a systematic approach to embroidery pressure sensors dependent on interdigitated capacitors (IDCs), for applications surrounding intelligent wearable devices, robots, and e-skins. The method proposed a broad range of highly sensitive pressure sensors based on porous Ecoflex, carbon nanotubes (CNTs), and interdigitated electrodes. Firstly, characterizations of ICDs embroidering on a cotton fabric using silver conductive thread are evaluated by a precision LCR meter throughout the frequency range from 1 kHz to 300 kHz. The effect of thread density on the performance of embroidered sensors is included. Secondly, the 16451B dielectric test fixture from Keysight is utilized to evaluate the composite samples’ dielectric constant accurately. The effect of frequency on sensor performance was evaluated to consider the influence of the dielectric constant as a function of the capacitance change. This study shows that the lower the frequency, the higher the sensitivity, but at the same time, it also leads to instability in the sensor’s operation. Thirdly, assessing the volume fraction of CNTs on composites’ properties is enclosed. The presence of volume portion CNTs upgrades the bond strength of composites and further develops sensor deformability. Finally, the presented sensor can accomplish excellent performance with an ultra-high sensitivity of 0.24 kPa−1 in low pressure (<25 kPa) as well as a wide detection range from 1 to 1000 kPa, which is appropriate for general tactile pressure rages. In order to achieve high sensor performance, factors such as density, frequency, fabric substrate, and the structure of the dielectric layer need to be carefully evaluated.
Among wearable e-textiles, conductive textile yarns are of particular interest because they can be used as flexible and wearable sensors without affecting the usual properties and comfort of the textiles. Firstly, this study proposed three types of piezoresistive textile sensors, namely, single-layer, double-layer, and quadruple-layer, to be made by the Jacquard processing method. This method enables the programmable design of the sensor’s structure and customizes the sensor’s sensitivity to work more efficiently in personalized applications. Secondly, the sensor range and coefficient of determination showed that the sensor is reliable and suitable for many applications. The dimensions of the proposed sensors are 20 × 20 cm, and the thicknesses are under 0.52 mm. The entire area of the sensor is a pressure-sensitive spot. Thirdly, the effect of layer density on the performance of the sensors showed that the single-layer pressure sensor has a thinner thickness and faster response time than the multilayer pressure sensor. Moreover, the sensors have a quick response time (<50 ms) and small hysteresis. Finally, the hysteresis will increase according to the number of conductive layers. Many tests were carried out, which can provide an excellent knowledge database in the context of large-area piezoresistive textile sensors using manufacturing by Jacquard processing. The effects of the percolation of CNTs, thickness, and sheet resistance on the performance of sensors were investigated. The structural and surface morphology of coating samples and SWCNTs were evaluated by using a scanning electron microscope. The structure of the proposed sensor is expected to be an essential step toward realizing wearable signal sensing for next-generation personalized applications.
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