Practical wearable e‐textiles must be durable and retain, as far as possible, the textile properties such as drape, feel, lightweight, breathability, and washability that make fabrics suitable for clothing. Early e‐textile garments were realized by inserting standard portable electronic devices into bespoke pockets and arranging interconnects and cabling across the garment. In these examples, the textile merely served as a vehicle to house the electronics and had no inherent electronic functionality. A reduction in electronic component size, the development of flexible circuits, and the ability to weave robust interconnects offer the potential for improved levels of electronic integration within the textile. The weaving of electronic circuit filaments less than 2 mm wide into fabrics such that the electronics are fully concealed in the textile and given extra protection by the surrounding textile fibers is introduced. The failure mechanisms for different filament circuit designs before and after integration into the textile are investigated with a 90° cyclical bending test. Results show that encapsulated filament circuits embedded within the textile survive 45 washing cycles and more than 1500 cycles of 90° bending around a bending radius of 10 mm, performing five times better than equivalent filament circuits before integration into the fabric.

Abstract:Textiles have been at the heart of human technological progress for thousands of years, with textile developments closely tied to key inventions that have shaped societies. The relatively recent invention of electronic textiles is set to push boundaries again and has already opened up the potential for garments relevant to defense, sports, medicine, and health monitoring. The aim of this review is to provide an overview of the key innovative pathways in the development of electronic textiles to date using sources available in the public domain regarding electronic textiles (E-textiles); this includes academic literature, commercialized products, and published patents. The literature shows that electronics can be integrated into textiles, where integration is achieved by either attaching the electronics onto the surface of a textile, electronics are added at the textile manufacturing stage, or electronics are incorporated at the yarn stage. Methods of integration can have an influence on the textiles properties such as the drapability of the textile.

Textiles provide an ideal structure for embedding sensors for medical devices. Skin temperature measurement is one area in which a sensor textile could be particularly beneficial; pathological skin is normally very sensitive, making the comfort of anything placed on that skin paramount. Skin temperature is an important parameter to measure for a number of medical applications, including for the early detection of diabetic foot ulcer formation. To this end an electronic temperature-sensor yarn was developed by embedding a commercially available thermistor chip into the fibres of a yarn, which can be used to produce a textile or a garment. As part of this process a resin was used to encapsulate the thermistor. This protects the thermistor from mechanical and chemical stresses, and also allows the sensing yarn to be washed. Building off preliminary work, the behaviour and performance of an encapsulated thermistor has been characterised to determine the effect of encapsulation on the step response time and absolute temperature measurements. Over the temperature range of interest only a minimal effect was observed, with step response times varying between 0.01–0.35 s. A general solution is presented for the heat transfer coefficient compared to size of the micro-pod formed by the encapsulation of the thermistor. Finally, a prototype temperature-sensing sock was produced using a network of sensing yarns as a demonstrator of a system that could warn of impending ulcer formation in diabetic patients.

In medicine, temperature changes can indicate important underlying pathologies such as wound infection. While thermographs for the detection of wound infection exist, a textile substrate offers a preferable solution to the designs that exist in the literature, as a textile is very comfortable to wear. This work presents a fully textile, wearable, thermograph created using temperature-sensing yarns. As described in earlier work, temperature-sensing yarns are constructed by encapsulating an off-the-shelf thermistor into a polymer resin micro-pod and then embedding this within the fibres of a yarn. This process creates a temperature-sensing yarn that is conformal, drapeable, mechanically resilient, and washable. This work first explored a refined yarn design and characterised its accuracy to take absolute temperature measurements. The influence of contact errors with the refined yarns was explored seeing a 0.24 ± 0.03 measurement error when the yarn was held just 0.5 mm away from the surface being measured. Subsequently, yarns were used to create a thermograph. This work characterises the operation of the thermograph under a variety of simulated conditions to better understand the functionality of this type of textile temperature sensor. Ambient temperature, insulating material, humidity, moisture, bending, compression and stretch were all explored. This work is an expansion of an article published in The 4th International Conference on Sensor and Applications.

This work demonstrates a novel and sustainable energy solution in the form of a photovoltaic fabric that can deliver a reliable energy source for wearable and mobile devices. The solar fabric was woven using electronic yarns created by embedding miniature crystalline silicon solar cells connected with fine copper wires within the fibres of a textile yarn. This approach of integrating solar energy harvesting capability within the heart of the textile fabric allows it to retain the flexibility, threedimensional deformability, and moisture and heat transfer characteristics of the fabric. In this investigation, both the design and performance of the solar cell embedded yarns and solar energy harvesting fabrics were explored. These yarns and resultant fabrics were characterised under different light intensities and at different angles of incident light, a critical factor for a wearable device. The solar cell embedded yarns woven into fabrics can undergo domestic laundering and maintained~90% of their original power output after 15 machine wash cycles. The solar fabric embedded with 200 solar cells demonstrated here (44.5 mm × 45.5 mm active area) was capable of continuously generating~2.15 mW/cm 2 under one sun illumination and was capable of powering a basic mobile phone. The power generation capability and durability of the solar energy harvesting fabric proved its viability to power wearable devices as an integral part of regular clothing.

A temperature sensing fabric is described, along with the manufacturing techniques required to produce the fabric on a computerised flat-bed knitting machine. Knitted sensing fabrics with copper, nickel and tungsten wire elements have been produced with resistances ranging from 3 to 130 Ω. The most successful samples have been created using textile-wrapped, enamelled wire and not only the textile character of the sensing element was enhanced, but also its tensile strength. A mathematical relationship has been derived between the temperature and resistance of the knitted sensors and this can be used to optimise its dimensions to achieve a targeted reference resistance. The temperature-resistance curves demonstrate a linear trend with a coefficient of determination in the range of 0.99–0.999 and can be integrated into garments to monitor skin temperatures.

A novel photodiode-embedded yarn has been presented and characterized for the first time, offering new possibilities for applications including monitoring body vital signs (including heart rate, blood oxygen and skin temperature) and environmental conditions (light, humidity and ultraviolet radiation). To create an E-Textile integrated with electronic devices that is comfortable, conformal, aesthetically pleasing and washable, electronic components are best integrated within the structure of a textile fabric in yarn form. The device is first encapsulated within a protective clear resin micro-pod before being covered in a fibrous sheath. The resin micro-pod and covering fibres have a significant effect on the nature of light received by the photoactive region of the device. This work characterised the effects of both encapsulating photodiodes within resin micro-pods and covering the micro-pod with a fibrous sheath on the opto-electronic parameters. A theoretical model is presented to provide an estimate for these effects and validated experimentally using two photodiode types and a range of different resin micro-pods. This knowledge may have wider applications to other devices with small-scale opto-electronic components. Wash tests confirmed that the yarns could survive multiple machine wash and drying cycles without deterioration in performance.

Abstract.Simulated and measured microstrip patch antennas produced using embroidery techniques have been presented. The antennas use a standard microwave substrate material. The effect of stitch direction and stitch density is described and a clear requirement to understand how the currents flow in an antenna so that the stitch direction can be correctly chosen is shown. Two different simulation approaches for these antennas are discussed and one is linked to measurement results, pointing to a simplified model for simulating embroidered patch antennas. 2 1. Introduction.