The flow phenomena of wakes shed by upstream blade rows is a well-known problem in turbomachinery, which influences blade forces, vibrations, losses, and heat transfer. With respect to the heat load to turbine blades, this problem becomes even more complex because of the interaction between wake, potential flow, and the boundary layer along the surface of the airfoil. Experimentally evaluated mean heat transfer coefficients obtained under different unsteady initial conditions are reported. The heat transfer measurements have been carried out in the cascade test facility at the ITS in Karlsruhe, using a rotating bar wake generator placed upstream of the cascade to simulate the wake passing process. The variation of the wake parameters includes different wake passing frequencies, cascade inlet Reynolds numbers, and wake inclination angles. In addition, the relevant parameters of the unsteady wake have been measured by means of a fixed hot-wire anemometer using the ensemble-average technique. The results are compared to those from the literature for the wake of a cylinder in crossflow. They also serve as experimental base for parallel theoretical analyses.
The blades of turbocharger impellers are exposed to unsteady aerodynamic forces, which cause blade vibrations and may lead to failures. An indispensable requirement for a safe design of radial inflow turbines is a detailed knowledge of the exciting forces. Up to now, only a few investigations relating to unsteady aerodynamic forces in radial turbines have been presented. To give a detailed insight into the complex phenomena, a comprehensive research project was initiated at the Institut fu¨r Thermische Stro¨mungsmaschinen, at the University of Karlsruhe. A turbocharger test rig was installed in the high-pressure, high-temperature laboratory of the institute. The present paper gives a description of the test rig design and the measuring techniques. The flow field in a vaneless radial inflow turbine was analyzed using laser-Doppler anemometry. First results of unsteady flow field investigations in the turbine scroll and unsteady phase-resolved measurements of the flow field in the turbine rotor will be discussed. Moreover, results from finite element calculations analyzing frequencies and mode shapes are presented. As vibrations in turbines of turbochargers are assumed to be predominantly excited by unsteady aerodynamic forces, a method to predict the actual transient flow in a radial turbine utilizing the commercial Navier–Stokes solver TASCflow3d was developed. Results of the unsteady calculations are presented and comparisons with the measured unsteady flow field are made. As a major result, the excitation effect of the tongue region in a vaneless radial inflow turbine can be demonstrated. [S0889-504X(00)01402-1]
Detailed radial distributions of rotor heat transfer coefficients are presented for three basic disk-cavity geometries applicable to gas turbines. The experimental apparatus has been designed to obtain local heat transfer data on a number of easily interchangeable rotor surfaces. The method employs thin thermochromic liquid crystal coatings upon the rotor surfaces together with video system data acquisition and computer-assisted image analysis to detect surface color display and to extract heat transfer information. A thermally transient, aerodynamically steady technique is used, which attains consistent thermal boundary conditions over the entire disk cavity. Cooling air is introduced into the disk cavity via a single circular jet mounted perpendicularly into the stator at one of the three radial locations: 0.4, 0.6, or 0.8 times the rotor radius. Rotor heat transfer coefficients have been obtained over a range of parameters including disk rotational Reynolds numbers of 2 to 5 × 105, rotor/stator hub spacing-to-disk radius ratios of 0.025 to 0.15, and jet mass flow rates between 0.10 and 0.40 times the turbulent pumped flow rate of a free disk. The rotor surfaces include a parallel rotor-stator system, a rotor with 5 percent diverging taper, and a similarly tapered rotor with a rim sealing lip at its extreme radius. Results are presented showing the effects of the parallel rotor, which indicate strong variations in local Nusselt numbers for all but rotational speed. These results are compared to associated hub injection data of Part I of this study, demonstrating that overall rotor heat transfer is optimized by either hub injection or radial location injection of coolant dependent upon the configuration. Results with the use of the tapered rotor show significant variations in local Nusselt number compared with those of the parallel rotor, while the addition of a rim sealing lip appears to increase the Nusselt number level.
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