In this paper we perform a model-based analysis of a solid oxide fuel cell (SOFC) system with an integrated steam reformer and with methane as a fuel. The objective of this study is to analyze the steady-state and transient characteristics of this system. For the analysis, we develop a detailed control-oriented model of the system that captures the heat and mass transfer, chemical kinetics, and electrochemical phenomena. We express the dynamics of the reformer and the fuel cell in state-space form. By applying coordinate transformations to the state-space model, we derive analytical expressions of steady-state conditions and transient behaviors of two critical performance variables, namely, fuel utilization and steam-to-carbon balance. Using these results, we solve a constrained steady-state fuel optimization problem using linear programming. Our analysis is supported by simulations. The results presented in this paper can be applied in predicting steady-state conditions and certain transient behaviors and will be useful in control development for SOFC systems.
The performance of the compressor blade is considerably influenced by secondary flow effects, like the cross flow on the end wall as well as corner flow separation between the wall and the blade. The present work is focused on the studying the effects of Vortex Generator (VG) on NASA Rotor 37 test case using Computational Fluid Dynamics (CFD). VG helps in controlling the inception of the stall by generating vortices and energizes the low momentum boundary layer flow which enhances the rotor performance. Three design configuration namely, Counter-rotating, Co-rotating and Plow configuration VG are selected based on the improved aerodynamic performance discussed in reference [1]. These VG are located at 90% span and 42% chord on suction side surface of the blade. Among the three configurations, the first configuration has greater impact on the end wall cross flow and flow deflection which resulted in enhanced numerical stall margin of 5.4% from baseline. The reasons for this numerical stall margin improvement are discussed in detail.
In this paper we perform transient analysis of a Solid Oxide Fuel Cell (SOFC) system. We consider a steam reformer based SOFC system with anode recirculation and with methane as fuel. For the analysis, we develop a control-oriented model that captures the details of heat and mass transfer, chemical kinetics and electrochemistry of the SOFC system. The coupled dynamics of the steam reformer and the fuel cell anode control volumes are extracted and through coordinate transformations we derive closed-form expressions characterizing the steady-state and transient behaviors of two critical performance variables of reformer-based SOFC systems, namely utilization and steam-to-carbon balance. Our analysis is supported by simulations. Using the results derived, we address steady-state fuel optimization by posing it as a problem in linear programming. Our results can be applied in predicting system response to step changes in current and will be useful in designing control strategies for SOFC based power plants.
The performance of axial flow compressor stage can be improved by minimizing the effects of secondary flow and by avoiding flow separation. At higher blade loading, interaction of tip secondary flow and separated flow on blade surface is more near the tip of the rotor. This results in stall and hence decreases compressor performance. A previous study [1] was carried out to improve the performance of a rotating row of blades with the help of Vortex Generators (VGs) and considerable effects were observed. The current investigation is carried out to find out the effect of Vortex Generator (VG) on the performance of a compressor stage. NASA Rotor 37 with NASA Stator 37 (stage) is used as a test case for the current numerical investigation. VGs are placed at different chord wise as well as span wise locations. A mesh sensitivity study has been done so that simulation result is mesh independent. The results of numerical simulation with different geometrical forms and locations of VGs are presented in this paper. The investigation includes a description of the secondary flow effect and separation zone in compressor stage based on numerical as well as experimental results of NASA Rotor 37 with Stator 37 (without VG). It is also observed that the shape and location of the VG impacts the end wall cross flow and flow deflection [1], which result in enhanced stall range.
The effect of impingement cooling on the internal surface (cooling passage) of the leading edge region in a commercial turbine high pressure first stage rotor blade is investigated using Computational Fluid Dynamics (CFD) simulations. The flow domain is obtained by stretching the middle cross section (50% span) of the above mentioned blade. The simulations are performed for 3 different profiles in the cooling flow passage. In all the cases, the nozzle position and Mach number of cooling fluid is kept constant at E/D = 4.32 and 0.4 respectively. In the first case, the suction side profile is modified to facilitate shift in the vortex. This may reduce the crossflow effect, which will enhance the Nuavg. However, simulation results showed that Nuavg is reduced by 2% when compared to base case. In the second case, the coolant flow passage is smoothened at the apex to reduce dead zone and to enhance spreading of the jet. In this case, a 3% increase in Nuavg is obtained. Based on the analysis of velocity contours in the second case, the coolant flow passage in the third case is further modified to improve the spreading of flow. This resulted in 5% increase in the Nuavg when compared to base case.
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