Nickel-rich cathode material, NCA (85:14:1), is successfully synthesized using two different, simple and economical batch methods, i.e., hydroxide co-precipitation (NCA-CP) and the hydroxides solid state reaction method (NCA-SS), followed by heat treatments. Based on the FTIR spectra, all precursor samples exhibit two functional groups of hydroxide and carbonate. The XRD patterns of NCA-CP and NCA-SS show a hexagonal layered structure (space group: R_3m), with no impurities detected. Based on the SEM images, the micro-sized particles exhibit a sphere-like shape with aggregates. The electrochemical performances of the samples were tested in a 18650-type full-cell battery using artificial graphite as the counter anode at the voltage range of 2.7–4.25 V. All samples have similar characteristics and electrochemical performances that are comparable to the commercial NCA battery, despite going through different synthesis routes. In conclusion, the overall results are considered good and have the potential to be adapted for commercialization.

An approach for a fast recycling process for Lithium Nickel Cobalt Aluminum Oxide (NCA) cathode scrap material without the presence of a reducing agent was proposed. The combination of metal leaching using strong acids (HCl, H2SO4, HNO3) and mixed metal hydroxide co-precipitation followed by heat treatment was investigated to resynthesize NCA. The most efficient leaching with a high solid loading rate (100 g/L) was obtained using HCl, resulting in Ni, Co, and Al leaching efficiencies of 99.8%, 95.6%, and 99.5%, respectively. The recycled NCA (RNCA) was successfully synthesized and in good agreement with JCPDS Card #87-1562. The highly crystalline RNCA presents the highest specific discharge capacity of a full cell (RNCA vs. Graphite) of 124.2 mAh/g with capacity retention of 96% after 40 cycles. This result is comparable with commercial NCA. Overall, this approach is faster than that in the previous study, resulting in more efficient and facile treatment of the recycling process for NCA waste and providing 35 times faster processing.

Li-ion batteries as a support for future transportation have the advantages of high storage capacity, a long life cycle, and the fact that they are less dangerous than current battery materials. Li-ion battery components, especially the cathode, are the intercalation places for lithium, which plays an important role in battery performance. This study aims to obtain the LiNixMnyCozO2 (NMC) cathode material using a simple flash coprecipitation method. As precipitation agents and pH regulators, oxalic acid and ammonia are widely available and inexpensive. The composition of the NMC mole ratio was varied, with values of 333, 424, 442, 523, 532, 622, and 811. As a comprehensive study of NMC, lithium transition-metal oxide (LMO, LCO, and LNO) is also provided. The crystal structure, functional groups, morphology, elemental composition and material behavior of the particles were all investigated during the heating process. The galvanostatic charge–discharge analysis was tested with cylindrical cells and using mesocarbon microbeads/graphite as the anode. Cells were tested at 2.7–4.25 V at 0.5 C. Based on the analysis results, NMC with a mole ratio of 622 showed the best characteristicd and electrochemical performance. After 100 cycles, the discharged capacity reaches 153.60 mAh/g with 70.9% capacity retention.

Highly crystalline “zero-strain” Li4Ti5O12 (LTO) has great potential as an alternative material for the anodes in a lithium ion battery. In this research, highly crystalline LTO with impressive electrochemical characteristics was synthesized via a salt-assisted solid-state reaction using TiO2, LiOH, and various amounts of NaCl as a salt additive. The LTO particles exhibited a cubic spinel structure with homogenous micron-sized particles. The highest initial specific discharge capacity of LTO was 141.04 mAh/g with 4 wt % NaCl addition, which was tested in a full-cell (LTO/LiFePO4) battery. The battery cell showed self-recovery ability during the cycling test at 10 C-rate, which can extend the cycle life of the cell. The salt-assisted process affected the crystallinity of the LTO particles, which has a favorable effect on its electrochemical performance as anodes.