Autologous bone grafting remains the gold standard for almost all bone void‐filling orthopedic surgery. However, autologous bone grafting has several limitations, thus scientists are trying to identify an ideal synthetic material as an alternative bone graft substitute. Magnesium‐doped biphasic calcium phosphate (Mg‐BCP) has recently been in the spotlight and is considered to be a potential bone substitute. The Mg‐BCP is a mixture of two bioceramics, that is, hydroxyapatite (HA) and β‐tricalcium phosphate (β‐TCP), doped with Mg2+, and can be synthesized through chemical wet‐precipitation, sol–gel, single diffusion gel, and solid state reactions. Regardless of the synthesis routes, it is found that the Mg2+ preferentially accommodates in β‐TCP lattice instead of the HA lattice. The addition of Mg2+ to BCP leads to desirable physicochemical properties and is found to enhance the apatite‐forming ability as compared to pristine BCP. In vitro results suggest that the Mg‐BCP is bioactive and not toxic to cells. Implantation of Mg‐BCP in in vivo models further affirmed its biocompatibility and efficacy as a bone substitute. However, like the other bioceramics, the optimum physicochemical properties of the Mg‐BCP scaffold have yet to be determined. Further investigations are required regarding Mg‐BCP applications in bone tissue engineering.
A glazed ceramic product with crystalline structure gives an artistic effect. In this study, the effects of calcium carbonate (CaCO3) addition into glaze batches on the crystallization behavior of crystal glaze were studied. Samples were fired at different gloss firing temperatures ranging from 1000-1200°C with 1060°C crystallization temperature. Xray diffraction (XRD) and energy dispersive X-ray spectrometer (EDX) analysis of the phases identified these crystals as willemite (Zn2SiO4) in the form of spherulites. Scanning electron microscope (SEM) analysis indicated that willemite crystals are in the acicular needle like shape. XRD result showed that the intensities of crystal peaks decreased with the addition of CaCO3 up to 3.0 wt%. However, there was no willemite crystals formation as the amount of CaCO3 raised to 5.0 wt%. Besides that, the results also indicated that willemite growth occurs during isothermal holding at crystallization temperature instead of during cooling from gloss firing temperature
By using the wet precipitation method, Biphasic calcium phosphate granules were synthesized with Ca/P ratio1.52 and controlled porosity, pore size distribution, and granule size. Microporosity was then obtained by adjusting sintering temperature while macroporosity was prepared by adding 1:3 wt% ratio of two normally used porogens (naphthalene and sugar) and 2 newly introduced porogens (sago and lentil). Samples from each ratio were pressed into pellets and were fired at 500ºC for 2 hours with 0.5°C/minute heating rate (for removal of porogens) and further sintered at 850°C for 2 hours with 5°C/minute before cooling down to room temperature. The granules were prepared by crushing and sieving BCP sintered pellets to get granules of sizes ranging from 250-500μm. X-rays diffraction (XRD), field emission scanning electron microscope (FESEM), particle size and porosity analyses were employed in order to characterize the granules. A round to oval shape pores with 200-400 μm size were obtained and identical to the prepared porogens’ particle size. This approach gives the desirable properties near to normal bone leading to a perfect osteogenesis for the purpose tissue engineering
The present report aims to fabricate biphasic calcium phosphate (BCP) biocomposite in order to study the effects of sintering temperature on the sintered BCP biocomposite characteristics (phase’s formation, porosity and hardness properties). These effects were quantified using design of experiment (DOE) to develop mathematical models. BCP biocomposite pellets (60 wt% HA) were fabricated using mixing, pressing and sintered at two different temperatures (1100°C and 1250°C). The experiment was run by following the run order suggested by DOE software (Minitab 16) through randomization stage. Results show that sintering temperature will affect the formation of α-tricalcium phosphate (α-TCP) and the porosity of the samples. The formation of α-TCP phases will reduce the hardness value of BCP biocomposite.
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