For the last 30 years, wells in the field have been suffering from medium to high corrosion rates in both near surface and downhole components. Remedial measures had been implemented in order to restore Well Integrity with different techniques. Corrective actions aside, a strong preventive approach is needed to better understand the root causes of such corrosion rates and scenarios where the integrity of specific wells has been seriously compromised due to corrosion problems.Taking a step further and considering the big implications of new projects such as Artificial Islands project, where the company will be drilling & completing over 300 Extended Reach Drilling (ERD) wells, Well Integrity input as a discipline becomes critical in order to ensure previous problems will not be repeated and all lessons learned throughout the years will be wisely taken into consideration when designing a new well to remain integral during its whole expected life.Understanding of the current corrosion mechanisms in the field was the key to find not only solutions, but also, to create an approach aimed to improve the future completion for Island wells in terms of design, materials and many other factors.An extensive multidisciplinary approach was carried out in order to successfully complete a full study in one of the pilot wells completed with Inflow Control Devices (ICDs), which will be analyzed in detail in this paper, covering the following areas:i. Well design and configuration ii. Well monitoring and performance review iii. Well diagnosis and failure investigation iv. Post-Failure modelling and well prediction v. Preventive/Corrective actions for future wells. Corrosion management and prevention of scale deposits were the two main challenges encountered during this project, which was launched and completed with the main objective of evaluate and optimize the ICD completion design in one Maximum Reservoir Contact (MRC) pilot well in the field, the findings and lessons learnt were used to upgrade the current well design and improve the development plan for the field.
Non-Integral Wells are common in every aged field and managing their integrity is becoming a challenging issue, particularly in large fields and for complex dual completions such as the case in ZADCO operated fields. As part of the Well Integrity Management System (WIMS), integrity concerns are identified, investigated and subsequently mitigation measures are recommended to restore the well integrity, all in a systematic approach. Well barrier integrity is given the highest priority; therefore a comprehensive Risk Register and Risk Ranking process is implemented by ZADCO Well Integrity Team. The Risk Register process utilizes every related data and integrity investigation results to evaluate the integrity of the well primary & secondary barriers for every flow path. An individual integrity assessment is performed on the different containment sections in a well such as wellhead, inner and outer annuli and zonal isolation. Based on the severity, consequences and likelihood of a barrier failure the individual containment is given a risk rank according to ADNOC/ZADCO risk matrix. The overall risk ranking of a well reflects the highest risk rank of any of its containments. To complete the risk register, existing safeguards are addressed and appropriate short and long term mitigation actions are recommended to keep the risk at ALARP.
Oil producers completed with carbon steel were threatened with sweet corrosion due to early water breakthrough and the presence of carbon dioxide in the associated produced gas. In severe cases corrosion led to problems which interrupted production and put the wells in an unsafe service condition. Remediation or replacement of damaged tubing was not cost effective or not feasible. A robust corrosion inhibition program through periodic squeeze treatment was implemented. Optimized and improved through the years it provided effective protection of the downhole completion and extended well operating lifetime.
This paper was prepared for presentation at the 8th Abu Dhabi International Petroleum Exhibition and Conference held in Abu Dhabi, U.A.E., 11-14 October 1998.
The last few years have seen a renewed emphasis on Well Integrity (WI) worldwide, and ADMA-OPCO in particular. ADMA operates, more than 600 wells, in two offshore fields, which include oil producers, water injectors, gas producers/injectors and observation wells. A dedicated team was setup to focus entirely on WI and related issues. The team was given the objective to achieve the following. The team used a comprehensive and novel approach for handling this project. This paper is a case study of the methodology adopted by the team to achieve this task. Since the main objective was to risk review and rank the entire well stock, a dedicated risk-ranking process was designed, which served as an automatic guide to risk review and ranking of wells. The industry Risk Ranking matrix was modified to make it more objective and easy to use. It soon became obvious that risk evaluation of wells was only possible based on availability of good data organized in a user-friendly format. A dedicated database was setup in parallel with other activities. The web-based database was designed to contain all the data required for WI review of any well and is capable of tracking well integrity related tasks automatically. Well Integrity data included well construction, annuli pressures, production, well intervention, etc. The data existed in the office files were promptly transferred into the database. The team made a strong effort towards building the capabilities to acquire missing WI data such as Annulus Leak Rates, Integrity Test Results, Wellhead and Xmas Tree status. Annulus leak rate measurement skid was designed and built, in-house. One-off contracts were established to hot tap blind-flanged annuli and to perform Xmas tree and wellhead inventory survey and cavity checking/testing. A completely new system of WI certification has also been established. So far, the team has successfully reviewed and risk ranked majority of the wells in the two assets of ADMA-OPCO. Introduction: Well integrity is a growing concern in the oil industry. Years of cheap oil had placed this aspect of the oilfields on a back burner. Oilfields, specially the bigger ones are maturing and presenting new challenges by way of risk management.
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