A postdeposition thermal treatment has been applied to sputtered Al-doped zinc oxide films and shown to strongly decrease the resistivity of the films. While high temperature annealing usually leads to deterioration of electrical transport properties, a silicon capping layer successfully prevented the degradation of carrier concentration during the annealing step. The effect of annealing time and temperature has been studied in detail. A mobility increase from values of around 40 cm2/Vs up to 67 cm2/Vs, resulting in a resistivity of 1.4×10−4 Ω cm has been obtained for annealing at temperatures of 650 °C. The high mobility increase is most likely obtained by reduced grain boundary scattering. Changes in carrier concentration in the films caused by the thermal treatment are the result of two competing processes. For short annealing procedures we observed an increase in carrier concentration that we attribute to hydrogen diffusing into the zinc oxide film from a silicon nitride barrier layer between the zinc oxide and the glass substrate and the silicon capping layer on top of the zinc oxide. Both are hydrogen-rich if deposited by plasma-enhanced chemical vapor deposition. For longer annealing times a decrease in carrier concentration can occur if a thin capping layer is used. This can be explained by the deteriorating effect of oxygen during thermal treatments which is well known from annealing of uncapped zinc oxide films. The reduction in carrier concentration can be prevented by the use of capping layers with thicknesses of 40 nm or more.

The aluminum induced layer exchange (ALILE) process allows the formation of thin polycrystalline Si (poly-Si) layers of large grain size on foreign substrates such as glass at low process temperatures. This paper is devoted to a computer simulation study of the kinetics of the ALILE process taking into account the mechanisms of its separate stages: Si diffusion in the AlOx membrane, nucleation and growth of grains, and the formation of preferential (100) orientation. The characteristics of the ALILE process are explained based on the evolution of the Si concentration within the Al layer. In particular it is demonstrated that the characteristic suppression of nucleation after short annealing times results from a decrease in the Si concentration in the Al layer due to the growth of existing grains. A number of important parameters of ALILE process are estimated comparing the results of simulation to the experimental data.

Liquid-phase crystallized silicon absorber layers have been applied in heterojunction solar cells on glass substrates with 10.8% conversion efficiency and an open-circuit voltage of 600 mV. Intermediate layers of SiO x , SiN x , and SiO x N y , as well as the a-Si:H precursor layer, were deposited on 30 cm × 30 cm glass substrates using industrial-type plasma-enhanced chemical vapor deposition equipment. After crystallization on 3 cm × 5 cm area using a continuous-wave infrared laser line, the resulting polysilicon material showed high material quality with large grain sizes. Index Terms-Heterojunction, liquid-phase crystallization, plasma-enhanced chemical vapor deposition (PECVD), thin-film silicon.

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