Range of recycling technologiesRecycling Complexity of process 'Mixing' of materials streams Amount of materials recovered Value of materials recovered Fig. 1 | The waste management hierarchy and range of recycling options. The waste management hierarchy is a concept that was developed from the Council Directive 75/442/EEC of 15 July 1975 (https://eur-lex.europa.eu/legal-content/ EN/TXT/?uri=CELEX%3A31975L0442) on waste by the Dutch politician Ad Lansink, in 1979, who presented to the Dutch parliament a simple schematic representation that has been termed 'Lansink's Ladder', ranking waste management options from the most to least environmentally desirable options.Here, that hierarchy is expanded to consider the range of battery recycling technologies. 'Prevention' means that LIBs are designed to use less-critical materials (high economic importance, but at risk of short supply) and that electric vehicles should be lighter and have smaller batteries. 'Re-use' means that electric-vehicle batteries should have a second use. 'Recycling' means that batteries should be recycled, recovering as much material as possible and preserving any structural value and quality (for example, preventing contamination). 'Recovery' means using some battery materials as energy for processes such as fuel for pyrometallurgy. Finally, 'disposal' means that no value is recovered and the waste goes to landfill.

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Decarbonisation of energy will rely heavily, at least initially, on the use of lithium ion batteries for automotive transportation. The projected volumes of batteries necessitate the development of fast and...

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It is predicted there will be a rapid increase in the number of lithium ion batteries reaching end of life. However, recently only 5% of lithium ion batteries (LIBs) were recycled in the European Union. This paper explores why and how this can be improved by controlled dismantling, characterization and recycling. Currently, the favored disposal route for batteries is shredding of complete systems and then separation of individual fractions. This can be effective for the partial recovery of some materials, producing impure, mixed or contaminated waste streams. For an effective circular economy it would be beneficial to produce greater purity waste streams and be able to re-use (as well as recycle) some components; thus, a dismantling system could have advantages over shredding. This paper presents an alternative complete system disassembly process route for lithium ion batteries and examines the various processes required to enable material or component recovery. A schematic is presented of the entire process for all material components along with a materials recovery assay. Health and safety considerations and options for each stage of the process are also reported. This is with an aim of encouraging future battery dismantling operations.

World production of rice exceeds 750 million tonnes per year of which a fifth is removed in the form of rice husk during the milling process. The use of rice husks as a source of sustainable and renewable energy is often hindered by lack of capital and a poor understanding of rice husk combustion characteristics. This results in the selection of poor quality technology which generates significant quantities of harmful crystalline silica waste. Despite previous work in the area, detailed characterisation of the combustion of rice husk ash in a TORBED reactor across a wide temperature range has not yet been attempted and little effort has been directed towards assessing the economic viability of generating quality rice husk ashes. The use of a TORBED reactor enables low residual carbon after combustion without the generation of harmful crystalline material. Rice husk was combusted in a 400mm reactor at temperatures between 700-950°C. In the subsequent characterisation studies the resulting materials were shown to be fully amorphous high purity silica (> 95%) and were readily digested in a series of alkaline digestion experiments. Complete silica conversion was only possible using uneconomic Na2O/SiO2 ratios and further optimisation of the combustion process to generate higher surface area material is necessary to increase the digestion rates further. Provisional economic analysis suggests that sales of the by-product enhance the returns from rice husk based power generation. TORBED reactors enable the combustion of rice husk with considerable operating flexibility and they generate products that could be used to displace resource intensive products and processes thus, added value from the by-products can be obtained by using TORBED reactor technology.