The stability of the shape of a moving planar liquid-solid interface during the unidirectional freezing of a dilute binary alloy is theoretically investigated by calculating the time dependence of the amplitude of a sinusoidal perturbation of infinitesimal amplitude introduced into the planar shape. The calculation is accomplished by using gradients of the steady-state thermal and diffusion fields satisfying the perturbed boundary conditions (capillarity included) to determine the velocity of each element of interface, a procedure justified in some detail. Instability occurs if any Fourier component of an arbitrary perturbation grows; stability occurs if all components decay. A stability criterion expressed in terms of growth parameters and system characteristics is thereby deduced and is compared with the currently used stability criterion of constitutional supercooling; some very marked differences are discussed.

The stability of the shape of a spherical particle undergoing diffusion-controlled growth into an initially uniformly supersaturated matrix is studied by supposing an expansion, into spherical harmonics, of an infinitesimal deviation of the particle from sphericity and then calculating the time dependence of the coefficients of the expansion. It is assumed that the pertinent concentration field obeys Laplace's equation, an assumption whose conditions of validity are discussed in detail and are often satisfied in practice. A dispersion law is found for the rate of change of the amplitude of the various harmonics. It is shown that the sphere is stable below and unstable above a certain radius Rc, which is just seven times the critical radius of nucleation theory; analogous conclusions are obtained for the solidification problem. The results for the sphere are used to discuss the stability of nonspherical growth forms.

No abstract

No abstract

No abstract

No abstract

Since the death of Prof. Dr. Jan Czochralski nearly 50 years ago, crystals grown by the Czochralski method have increased remarkably in size and perfection, resulting today in the industrial production of silicon crystals about 30 cm in diameter and two meters in length. The Czochralski method is of great technological and economic importance for semiconductors and optical crystals. Over this same time period, there have been equally dramatic improvements in our theoretical understanding of crystal growth morphology. Today we can compute complex crystal growth shapes from robust models that reproduce most of the features and phenomena observed experimentally. We should care about this because it is likely to result in the development of powerful and economical design tools to enable future progress. Crystal growth morphology results from an interplay of crystallographic anisotropy and growth kinetics by means of interfacial processes and long-range transport. The equilibrium shape of a crystal results from minimizing its anisotropic surface free energy under the constraint of constant volume; it is given by the classical Wulff construction but can also be represented by an analytical formula based on the ξ-vector formalism of Hoffman and Cahn. We now have analytic criteria for missing orientations (sharp corners or edges) on the equilibrium shape, both in two (classical) and three (new) dimensions. Crystals that grow under the control of interfacial kinetic processes tend asymptotically toward a "kinetic Wulff shape," the analogue of the Wulff shape, except it is based on the anisotropic interfacial kinetic coefficient. If it were not for long range transport, crystals would presumably nucleate with their equilibrium shape and then evolve toward their "kinetic Wulff shape." Allowing for long range transport leads to morphological instabilities on the scale of the geometric mean of a transport length (typically a diffusivity divided by the growth speed) and a capillary length (of the order of atomic dimensions). Resulting crystal growth shapes can be cellular or dendritic, but can also exhibit corners and facets related to the underlying crystallographic anisotropy. Within the last decade, powerful phase field models, based on a diffuse interface, have been used to treat simultaneously all of the above phenomena. Computed morphologies can exhibit cells, dendrites and facets, and the geometry of isotherms and isoconcentrates can also be determined. Results of such computations are illustrated in both two and three dimensions.

A stability function 𝒮 for explicit evaluation of the Mullins-Sekerka interface stability criterion is introduced and tabulated. Their criterion is then written in terms of 𝒮 and compared with the constitutional supercooling criterion for interface stability. From these results, experimental data can be analyzed and a conclusive test of the stability theory can be made.