Distributed Electric Propulsion (DEP) technology uses multiple propulsors driven by electric motors distributed about the airframe to yield beneficial aerodynamic-propulsioninteraction. The NASA SCEPTOR flight demonstration project will retrofit an existing internal combustion engine-powered light aircraft with two types of DEP: small "high-lift" propellers distributed along the leading edge of the wing which accelerate the flow over the wing at low speeds, and larger cruise propellers located at each wingtip for primary propulsive power. The updated high-lift system enables a 2.5x reduction in wing area as compared to the original aircraft, reducing drag at cruise and shifting the velocity for maximum lift-to-drag ratio to a higher speed, while maintaining low-speed performance. The wingtip-mounted cruise propellers interact with the wingtip vortex, enabling a further efficiency increase that can reduce propulsive power by 10%. A tradespace exploration approach is developed that enables rapid identification of salient trades, and subsequent creation of SCEPTOR demonstrator geometries. These candidates were scrutinized by subject matter experts to identify design preferences that were not modeled during configuration exploration. This exploration and design approach is used to create an aircraft that consumes an estimated 4.8x less energy at the selected cruise point when compared to the original aircraft. Nomenclature = coefficient of drag 0 = coefficient of drag at zero lift = coefficient of lift = maximum coefficient of lift ⁄ = ratio of drag to dynamic pressure = battery specific energy = energy use per unit distance, conventional configuration = energy use per unit distance, distributed electric propulsion configuration = aircraft gross weight ℎ = altitude above mean sea level = induced drag constant ⁄ = ratio of lift to drag ( ⁄ ) = maximum ratio of lift to drag = mass of battery pack = power consumption of aircraft at cruise = specific excess power (instantaneous rate of climb capability) = rate of descent = range parameter at cruise power, no reserves = efficiency multiplier = velocity at cruise 0 = stall speed in the landing configuration , ∞ = airspeed velocity
This paper describes current progress in the development of methods to assess aero-engine airframe installation effects. The aerodynamic characteristics of isolated intakes, a typical transonic transport aircraft as well as a combination of a through-flow nacelle and aircraft configuration have been evaluated. The validation task for an isolated engine nacelle is carried out with concern for the accuracy in the assessment of intake performance descriptors such as mass flow capture ratio and drag rise Mach number. The necessary mesh and modelling requirements to simulate the nacelle aerodynamics are determined. Furthermore, the validation of the numerical model for the aircraft is performed as an extension of work that has been carried out under previous drag prediction research programmes. The validation of the aircraft model has been extended to include the geometry with through flow nacelles. Finally, the assessment of the mutual impact of the through flow nacelle and aircraft aerodynamics was performed. The drag and lift coefficient breakdown has been presented in order to identify the component sources of the drag associated with the engine installation. The paper concludes with an assessment of installation drag for through-flow nacelles and the determination of aerodynamic interference between the nacelle and the aircraft. KeywordsEngine-airframe integration, through-flow nacelle, aerodynamic interference, computational fluid dynamics, NASA Common Research Model
The rise of electric propulsion systems has pushed aircraft designers towards new and potentially transformative concepts. As part of this effort, NASA is leading the SCEPTOR program which aims at designing a fully electric distributed propulsion general aviation aircraft. This article highlights critical aspects of the design of SCEPTOR's propulsion system conceived at Joby Aviation in partnership with NASA, including motor electromagnetic design and optimization as well as cooling system integration. The motor is designed with a finite element based multi-objective optimization approach. This provides insight into important design tradeoffs such as mass versus efficiency, and enables a detailed quantitative comparison between different motor topologies. Secondly, a complete design and Computational Fluid Dynamics analysis of the air breathing cooling system is presented. The cooling system is fully integrated into the nacelle, contains little to no moving parts and only incurs a small drag penalty. Several concepts are considered and compared over a range of operating conditions. The study presents trade-offs between various parameters such as cooling efficiency, drag, mechanical simplicity and robustness. Nomenclature
A tool to create parametric aerodynamic shapes using intuitive design variables based on class shape transformation curves is presented. To enable this, a system has been developed which accepts arbitrary constraints and automatically derives the analytical expressions which describe the corresponding class shape transformation curves. Parametric geometry definitions for fan cowl and intake aero-lines were developed using the generalized method. CFD analysis of the fan cowl shows that despite the simple geometry definition its performance characteristics are close to what would be expected of a finished design. The intake geometry was generated in a similar way and met the typical performance metrics for conventional intakes. This demonstrates the usefulness of the tool to quickly and robustly produce parametric aero-lines with good aerodynamic properties, using relatively simple intuitive design variables.
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