OATAO is an open access repository that collects the work of Toulouse researchers and makes it freely available over the web where possible. b s t r a c tNatural fibres from miscanthus and bamboo were added to poly(lactic acid) by twin-screw extrusion. The influence of extruder screw speed and of total feeding rate was studied first on fibre morphology and then on mechanical and thermal properties of injected biocomposites. Increasing the screw speed from 100 to 300 rpm such as increasing the feeding rate in the same time up to 40 kg/h helped to preserve fibre length. Indeed, if shear rate was increased with higher screw speeds, residence time in the extruder and blend viscosity were reduced. However, such conditions doubled electrical energy spent by produced matter weight without significant effect on material properties. The comparison of four bamboo grades with various fibre sizes enlightened that fibre breakages were more consequent when longer fibres were added in the extruder. Longer fibres were beneficial for material mechanical properties by increasing flexural strength, while short fibres restrained material deformation under heat by promoting crystallinity and hindering more chain mobility.

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The objective of this study was to manufacture new biodegradable fiberboards by thermo-pressing. The starting material was deoiled cake (only 0.9% oil content), generated during the biorefinery of sunflower (Helianthus annuus L.) whole plant in a co-rotating twin-screw extruder. All fiberboards were cohesive mixtures of proteins and lignocellulosic fibers, acting respectively as binder and reinforcing fillers. The molding experiments were conducted using a 400 ton capacity heated hydraulic press. The influence of molding conditions on board density, mechanical and thermo-mechanical properties, thickness swelling, and water absorption was examined. Molding conditions included pressure applied (24.5-49.0 MPa), molding time (60-300 s), and mold temperature (156-204 • C), and these greatly affected board density and thus the mechanical and thermo-mechanical properties. Board density increased with increasingly extreme molding conditions, rising from 1162 to 1324 kg/m 3. The flexural properties increased at the same time (from 12.2 to 27.7 MPa for flexural strength at break, and from 2183 to 5244 MPa for elastic modulus) and also Shore D surface hardness (from 69.6 to 79.0 •). Conversely, Charpy impact strength was low and quite independent of thermo-pressing conditions. Statistical analysis of the Doehlert's experimental design was conducted to determine optimal thermo-pressing conditions for flexural properties, giving 49.0 MPa pressure applied, 300 s molding time, and 204 • C mold temperature. Density of boards molded under these conditions was 1267 kg/m 3. Flexural strength at break, elastic modulus and Shore D surface hardness were 30.3 MPa, 5946 MPa, and 81.5 • , respectively, and these corresponded to the highest values for the entire study. Such boards largely complied with French standard NF EN 312, type P4 (i.e., load bearing boards for use in dry conditions) for flexural properties. However, thickness swelling (30%) needs to be slightly reduced to achieve the 21% recommended standard value.

The aim of this study consisted of manufacturing renewable binderless fiberboards from coriander straw and a deoiled coriander press cake, thus at the same time ensuring the valorization of crop residues and process by-products. The press cake acted as a natural binder inside the boards owing to the thermoplastic behavior of its protein fraction during thermopressing. The influence of different fiber-refining methods was evaluated and it was shown that a twin-screw extrusion treatment effectively improved fiber morphology and resulted in fiberboards with enhanced performance as compared to a conventional grinding process. The best fiberboard was produced with extrusion-refined straw using a 0.4 liquid/solid (L/S) ratio and with 40% press cake addition. The water sensitivity of the boards was effectively reduced by 63% through the addition of an extrusion raw material premixing operation and thermal treatment of the panels at 200 °C, resulting in materials with good performance showing a flexural strength of 29 MPa and a thickness swelling of 24%. Produced without the use of any chemical adhesives, these fiberboards could thus present viable, sustainable alternatives for current commercial wood-based materials such as oriented strand board, particleboard and medium-density fiberboard, with high cost-effectiveness.

This study presents an assessment of the vegetable oil extraction from coriander fruits through mechanical pressing, more specifically twin‐screw extrusion. This comprises an evaluation of the oil recovery obtained and its respective quality, as well as the specific mechanical energy, representing an economical point of view. With regard to the extrusion optimization, the screw configuration, the device's filling coefficient and the pressing temperature were varied. The screw configuration was shown to exhibit a key influence on the extraction efficiency and oil recoveries of at least 40 % were reached when the pressing zone was positioned immediately after the filter and consisted of 50 mm long, reverse screws with a ‐33 mm pitch. Furthermore, with a device's filling coefficient of 39.4 g/h rpm and a pressing temperature of 120 °C, an oil recovery of 47 %, the highest of this study, was reached with concurrent low energy consumption. Next to this, operating parameters of 47.1 g/h rpm and 80 °C resulted in the production of a press cake with the lowest residual oil content (15 %) in this study, although this also involved a significant increase in the filtrate's foot content. All the produced oils were of acceptable quality (<1.5 % acidity), showed high petroselinic acid content (73 %), and were pleasantly scented.

The objective of this study was to evaluate the feasibility of an aqueous process to extract sunflower seed oil using a co-rotating twin-screw extruder. Aqueous extraction was carried out using whole seeds and the influence of the operating conditions on oil yield was examined. Operating conditions included screw profile, screw rotation speed, and input flow rates of sunflower seeds and water. Liquid/solid separation required the addition of a lignocellulosic residue upstream from the filtration zone. However, even with maximum fiber input flow, drying of the cake meal did not improve. The lixiviation of the sunflower seeds was also incomplete. The aqueous extraction of the oil was more efficient in the twin-screw extruder than the reference trial conducted in a batch reactor. The best oil extraction yield obtained was approximately 55% and the residual oil content of the cake meal was approximately 30%. The hydrophobic phases produced were oil-in-water emulsions. These emulsions were stabilized by phospholipids and proteins at the interface, which are natural surface-active agents co-extracted during the process.

Biorefinery of sunflower whole plant can be realized using a twin-screw extruder. Thermo-mechanical fractionation and aqueous extraction are conducted simultaneously. A filter section is outfitted along the barrel to collect continuously an extract and a raffinate (cake meal). Oil yield obtained is 53%. Proteins are partly extracted at the same time, just as pectins and hemicelluloses. Protein yield is 46%. Cake meal is relatively moist (66% for the moisture content). It is first dried to make easier its conservation. It is largely composed of lignocellulosic fibres (59% of the dry matter) from depithed stalk. Lipid content is 13% of the dry matter or 35% of the oil in whole plant. Protein content is 7% of the dry matter or 45% of the proteins in whole plant. DSC measurements indicate that denaturation of proteins is almost complete in the cake meal. DMTA spectrum of its milled powder reveals a significant peak at high temperature (between 175 and 200°C). As already observed with industrial sunflower cake meal, it can be associated with the glass transition of proteins. As a mixture of fibres and proteins, the cake meal can be considered as a natural composite. It is successfully processed into biodegradable and value-added agromaterials by thermo-pressing. As for DMTA analysis, the glass transition of proteins in the cake meal is also observed with PVT analysis at around 180°C. It makes easier the choice of the best thermo-pressing conditions to produce panels with higher mechanical properties in bending. These properties increase simultaneously with temperature, pressure and time chosen for molding operation. The highest flexural strength at break (11.5 MPa) and the highest elastic modulus (2.22 GPa) are obtained for the next molding conditions: 200°C and 320 kgf/cm2 during 60 s. Drop angle measurements show that the corresponding panel is also the most resistant to water. No significant transition is observed inside this panel above 0°C and until 200°C with DMTA analysis. Proteins ensure the agromaterial cohesion without any phase change in this temperature range, and fibres entanglement also acts like reinforcement. This panel could be used as inter-layer sheets for pallets or for the manufacturing of biodegradable containers (composters, crates for vegetable gardening) by assembly of panels.