The paper deals with the experimental study of laser beam micromachining of the powder metallurgy processed Ti compacts applying the industrial grade fibre nanosecond laser operating at the wavelength of 1064 nm. The influence of the laser energy density on the surface roughness, surface morphology and surface elements composition was investigated and evaluated by means of surface roughness measurement, scanning electron microscopy (SEM), energy dispersive X-Ray spectroscopy (EDS) and X-ray diffraction (XRD) analysis. The different laser treatment parameters resulted in the surfaces of very different characteristics of the newly developed biocompatible material prepared by advanced low temperature technology of hydride dehydride (HDH) titanium powder compactation. The results indicate that the laser pulse energy has remarkable effects on the machined surface characteristics which are discussed from the point of view of application in dental implantology.

Abstract:In this experimental investigation the laser surface texturing of tool steel of type 90MnCrV8 has been conducted. The 5-axis highly dynamic laser precision machining centre Lasertec 80 Shape equipped with the nano-second pulsed ytterbium fibre laser and CNC system Siemens 840 D was used. The planar and spherical surfaces first prepared by turning have been textured. The regular array of spherical and ellipsoidal dimples with a different dimensions and different surface density has been created. Laser surface texturing has been realized under different combinations of process parameters: pulse frequency, pulse energy and laser beam scanning speed. The morphological characterization of ablated surfaces has been performed using scanning electron microscopy (SEM) technique. The results show limited possibility of ns pulse fibre laser application to generate different surface structures for tribological modification of metallic materials. These structures were obtained by varying the processing conditions between surface ablation, to surface remelting. In all cases the areas of molten material and re-cast layers were observed on the bottom and walls of the dimples. Beside the influence of laser beam parameters on the machined surface quality during laser machining of regular hemispherical and elipsoidal dimple texture on parabolic and hemispherical surfaces has been studied.

Biocompatible materials with excellent mechanical properties as well as sophisticated surface morphology and chemistry are required to satisfy the requirements of modern dental implantology. In the study described in this article, an industrial-grade fibre nanosecond laser working at 1064 nm wavelength was used to micromachine a new type of a biocompatible material, Ti-graphite composite prepared by vacuum low-temperature extrusion of hydrogenated-dehydrogenated (HDH) titanium powder mixed with graphite flakes. The effect of the total laser energy delivered to the material per area on the machined surface morphology, roughness, surface element composition and phases transformations was investigated and evaluated by means of scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), confocal laser-scanning microscopy (CLSM) and X-ray diffraction analysis (XRD). The findings illustrate that the amount of thermal energy put to the working material has a remarkable effect on the machined surface properties, which is discussed from the aspect of the contact properties of dental implants.

Laser machining is one of the most widely used advanced noncontact machining processes used for creating new surfaces, structures, cavities and also complex electro-mechanical devices, usually with very small dimensions, by laser radiation. It is the process in which the material’s thermophysical properties rather than mechanical properties determine the machinability. Design of process parameters is highly critical for successful material removal and high machine surface quality. In the paper the laser beam milling is experimentally studied applying the nanosecond pulse fibre laser and alumina ceramic as working material. The influence of pulse energy, pulse repetition rate, scanning speed and tracks displacement on material removal efficiency and the quality of machined surface is reported.

The paper examines the surface functionalization of a new type of Ti-graphite composite, a dental biomaterial prepared by vacuum low-temperature extrusion of hydrogenated-dehydrogenated titanium powder mixed with graphite flakes. Two experimental surfaces were prepared by laser micromachining applying different levels of incident energy of the fiber nanosecond laser working at 1064 nm wavelength. The surface integrity of the machined surfaces was evaluated, including surface roughness parameters measurement by contact profilometry and confocal laser scanning microscopy. The chemical and phase composition were comprehensively evaluated by scanning electron microscopy, energy-dispersive X-ray spectroscopy and X-ray diffraction analyses. Finally, the in vitro tests using human mesenchymal stem cells were conducted to compare the influence of the laser processing parameters used on the cell’s cultivation and osteo-differentiation. The bioactivity results confirmed that the surface profile with positive kurtosis, platykurtic distribution curve and higher value of peaks spacing exhibited better bioactivity compared to the surface profile with negative kurtosis coefficient, leptokurtic distribution curve and lower peaks spacing.

Metal spinning is one of a number of flexible sheet forming processes which is a cost effective option for the production of parts with a very

The paper brings the results of wall thickness distribution analysis of formed part produced by CNC multi-pass conventional metal spinning. The thickness reduction was measured by optical 3D scanning method and the influence of the feed, workpiece geometry and planar anisotropy of the blank on the wall thickness reduction was studied. For experiment design, an orthogonal array L27 was used and ANOVA (Analysis of Variance) was carried out. Based on the results it is determined that the highest reduction of wall thickness is observed in the conical part of the experimental sample. Workpiece geometry is the most important factor which influences the wall thickness variation.

Surface textures can be defined as a regularly arranged micro-depressions or grooves with defined shape and dimensions. These textures, if they are manufactured by laser ablation process, contribute to a significant improvement of the tribological, optical or various biological properties. The aim of this paper is to analyze the influence of the surface textures prepared by laser surface texturing (LST) at the friction coefficient value measured on the tool (90MnCrV8 steel) – workpiece (S235JRG1 steel) interface. Planar frontal surfaces of compression platens have been covered by parabolic dimple-like depressions with different dimensions. The morphological analysis of such manufactured depressions has been performed by laser scanning microscopy. Influence of such created textures on the tribological properties of the contact pair has been analyzed by the ring compression test method in the terms of hydrodynamic lubrication regime. The experimental research shown that by applying of surface textures with defined shape and dimensions and using an appropriate liquid lubricant at the same time, the coefficient of contact friction can be reduced nearly to the half of its original value.