The paper deals with the experimental study of laser beam micromachining of the powder metallurgy processed Ti compacts applying the industrial grade fibre nanosecond laser operating at the wavelength of 1064 nm. The influence of the laser energy density on the surface roughness, surface morphology and surface elements composition was investigated and evaluated by means of surface roughness measurement, scanning electron microscopy (SEM), energy dispersive X-Ray spectroscopy (EDS) and X-ray diffraction (XRD) analysis. The different laser treatment parameters resulted in the surfaces of very different characteristics of the newly developed biocompatible material prepared by advanced low temperature technology of hydride dehydride (HDH) titanium powder compactation. The results indicate that the laser pulse energy has remarkable effects on the machined surface characteristics which are discussed from the point of view of application in dental implantology.
Abstract:In this experimental investigation the laser surface texturing of tool steel of type 90MnCrV8 has been conducted. The 5-axis highly dynamic laser precision machining centre Lasertec 80 Shape equipped with the nano-second pulsed ytterbium fibre laser and CNC system Siemens 840 D was used. The planar and spherical surfaces first prepared by turning have been textured. The regular array of spherical and ellipsoidal dimples with a different dimensions and different surface density has been created. Laser surface texturing has been realized under different combinations of process parameters: pulse frequency, pulse energy and laser beam scanning speed. The morphological characterization of ablated surfaces has been performed using scanning electron microscopy (SEM) technique. The results show limited possibility of ns pulse fibre laser application to generate different surface structures for tribological modification of metallic materials. These structures were obtained by varying the processing conditions between surface ablation, to surface remelting. In all cases the areas of molten material and re-cast layers were observed on the bottom and walls of the dimples. Beside the influence of laser beam parameters on the machined surface quality during laser machining of regular hemispherical and elipsoidal dimple texture on parabolic and hemispherical surfaces has been studied.
Biocompatible materials with excellent mechanical properties as well as sophisticated surface morphology and chemistry are required to satisfy the requirements of modern dental implantology. In the study described in this article, an industrial-grade fibre nanosecond laser working at 1064 nm wavelength was used to micromachine a new type of a biocompatible material, Ti-graphite composite prepared by vacuum low-temperature extrusion of hydrogenated-dehydrogenated (HDH) titanium powder mixed with graphite flakes. The effect of the total laser energy delivered to the material per area on the machined surface morphology, roughness, surface element composition and phases transformations was investigated and evaluated by means of scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), confocal laser-scanning microscopy (CLSM) and X-ray diffraction analysis (XRD). The findings illustrate that the amount of thermal energy put to the working material has a remarkable effect on the machined surface properties, which is discussed from the aspect of the contact properties of dental implants.
Laser machining is one of the most widely used advanced noncontact machining processes used for creating new surfaces, structures, cavities and also complex electro-mechanical devices, usually with very small dimensions, by laser radiation. It is the process in which the material’s thermophysical properties rather than mechanical properties determine the machinability. Design of process parameters is highly critical for successful material removal and high machine surface quality. In the paper the laser beam milling is experimentally studied applying the nanosecond pulse fibre laser and alumina ceramic as working material. The influence of pulse energy, pulse repetition rate, scanning speed and tracks displacement on material removal efficiency and the quality of machined surface is reported.
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