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The effect of an organically modified layered silicate on the rheological, morphological, and structural properties of immiscible polyethylene/polyamide ͑PE/PA͒ blends was investigated. The blends have been prepared for PA weight fractions ranging from 10 to 90% and at clay weight fractions from 1 to 6%. Scanning electron microscopy and transmission electron microscopy have been used to study the morphology and the structure of the blends. The dispersed phase size was shown to decrease with increasing clay content up to 2% and tends to stabilize at higher fractions. For PE matrix blends, clay particles were shown to be essentially located at the interface of the two polymers, forming an interphase whose thickness grows with clay fraction. For PA matrix blends with 2% of clay, the interphase thickness is stabilized at 11 nm; further clay addition leads to dispersion of clay within PA. Oscillatory and steady shear measurements have shown that PE matrix ternary blends behaved like polymer blends and underlined the contribution of an interphase at high clay fractions. For sufficiently filled PA matrix blends, a yield behavior was observed. The behavior of PA matrix ternary blends, dominated by the organoclay dispersed in PA, is similar to that of nanocomposites.

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The influence of the melt‐blending conditions on the structural, rheological, and interfacial properties of modified montmorillonite/Polyamide‐12 nanocomposites has been studied performing transmission electron microscopy observation combined with X‐Ray diffraction and rheological experiments. In the dilute regime, for short mixing times, the apparent aspect ratio of primary clay entities, determined from intrinsic viscosity measurements, is shown to increase with rotational speed. At high blade rotational speeds, the viscometric results suggest an almost achieved exfoliation, as confirmed by transmission electron microscopy micrographs. For longer mixing times, a significant drop of viscous dissipation is observed, which is very marked at high blade rotational speeds and attributed to a modification of the particle/matrix interface. In the concentrated regime, the rheological behavior of nanocomposites is attributed to the formation of a network of mesoscopic domains, composed of correlated clay entities. Upon increasing strain during mixing, the clay aggregates within these domains break into intercalated stacks and finally exfoliated layers, as shown by transmission electron microscopy micrographs and wide‐angle X‐ray diffraction patterns. The melt state elastic and viscous properties of the nanocomposites are mainly governed by the networked domains, and not by the nature and properties of the structure within the domains. POLYM. ENG. SCI. 46:986–994, 2006. © 2006 Society of Plastics Engineers.

Melt-state and solid state mechanical properties and thermal stability of polylactide layered silicate nanocomposites elaborated by melt intercalation were studied as a function of clay content. Wide angle X-ray scattering results, transmission electron microscopy observations, and rheological measurements indicated that the clay was finely distributed in the polylactide matrix. Contrary to nonlinear mechanical properties, thermal and linear mechanical properties were shown to increase with increasing clay fraction. The nanoindentation measurements confirm the significant increase of linear mechanical properties previously observed by tensile tests. The good correlation of linear mechanical properties at the macrometric and nanometric scales is explained by the high dispersion degree of the nanofiller in the biodegradable polymer matrix.