In this work, micropillar compression testing has been used to obtain stress-strain curves for sputter-deposited Cu–Nb nanolaminate composites with nominal bilayer thickness of 10nm. In addition to the extremely high flow strength of 2.4GPa, the 5nm Cu∕5nm Nb nanolaminate exhibits significant ductility, in excess of 25% true strain.

Recent studies have shown that two-phase nanocomposite materials with semicoherent interfaces exhibit enhanced strength, deformability, and radiation damage resistance. The remarkable behavior exhibited by these materials has been attributed to the atomistic structure of the bimetal interface that results in interfaces with low shear strength and hence, strong barriers for slip transmission due to dislocation core spreading along the weak interfaces. In this work, the low interfacial shear strength of Cu/Nb nanoscale multilayers dictates a new mechanism for shear banding and strain softening during micropillar compression. Our findings, supported by molecular dynamics simulations, provide insight on the design of nanocomposites with tailored interface structures and geometry to obtain a combination of high strength and deformability. High strength is derived from the ability of the interfaces to trap dislocations through relative ease of interfacial shear, while deformability can be maximized by controlling the effects of loading geometry on shear band formation.

Strain localization is a common deformation-induced instability in many metallic metals. How it happens is related to both microstructure and the way in which plasticity is mediated prior to localization. Both aspects can fundamentally change in a face-centred cubic metal when it becomes nanostructured; the propensity for deformation twinning increases and the behaviour is dominated by dislocation-interface interactions. Here we carry out a TEM investigation to elucidate the collaborative role of deformation twinning and dislocation transmission on the onset of strain localization in nanolayered composites. Two material systems are examined, Cu-Ag and Cu-Nb, and for each system, two interface structures are examined, one prone to dislocation transmission and the other not. We show that dislocation transmission favours crystallographic band formation, whereas dislocations that do not transmit cause interface tilting and are associated with (non-crystallographic) shear band formation.

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Nanocrystalline carbon nanotube (CNT)—reinforced Cu composite (grain size <25 nm) with high strength and good ductility was developed. Pillar testing reveals that its strength and plastic strain could be as large as 1700 MPa and 29%, respectively. Compared with its counterpart made under the same condition, an addition of 1 wt % CNTs leads to a dramatic increase in strength, stiffness and toughness without a sacrifice in ductility. Microstructural analysis discloses that in the Cu matrix, CNTs could be distributed either at grain boundaries or inside grains and could inhibit dislocation nucleation and motion, resulting in an increase in the strength.

Nanoscale metallic multilayers, comprising two sets of materials—Cu/Nb and Cu/Ni—were deposited in two different layer thicknesses—nominally 20 and 5 nm. These multilayer samples were indented, and the microstructural changes under the indent tips were studied by extracting samples from underneath the indents using the focused ion beam (FIB) technique and by examining them under a transmission electron microscope (TEM). The deformation behavior underneath the indents, manifested in the bending of layers, reduction in layer thickness, shear band formation, dislocation crossing of interfaces, and orientation change of grains, has been characterized and interpreted in terms of the known deformation mechanisms of nanoscale multilayers.

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